A system and method of at least partially forming reinforced packages. The method comprises moving a construct in a machine direction on a construct conveyor. The construct conveyor can comprise a primary lug belt with a primary lug, the construct can be disposed on the primary lug belt, and the moving the construct can comprise moving the primary lug belt in the machine direction to push the construct in the machine direction. The method further can comprise positioning a liner on the construct conveyor so that the liner at least partially extends over the construct and moving the liner in the machine direction on a secondary lug belt of the construct conveyor. The secondary lug belt can comprise a secondary lug and the moving the liner can comprise moving the secondary lug belt in the machine direction to push the liner in the machine direction.

An apparatus and method utilizes a forming machine which includes a mandrel and forming plate each shaped to conform the paperboard and/or corrugated material blank passing through the mandrel into the desired configuration for a leak-proof tray. The blank includes a layer of a suitable paperboard and/or corrugated material, and a layer of leak-proof plastic or paper material disposed over one side of the corrugated material. The corrugated material includes cutouts at each corner of the blank that enable the sides and ends of the blank to be folded relative to one another. The paper material continuously overlaps the surface of the corrugated layer and these cutouts to provide a continuous leak-proof barrier layer within the formed tray and at the corners of the blank when folded to form the tray, as the paper material is folded over itself to form a bellows corner in the tray.

An apparatus and method utilizes a forming machine which includes a mandrel and forming plate each shaped to conform the paperboard and/or corrugated material blank passing through the mandrel into the desired configuration for a leak-proof tray. The blank includes a layer of a suitable paperboard and/or corrugated material, and a layer of leak-proof plastic or paper material disposed over one side of the corrugated material. The corrugated material includes cutouts at each corner of the blank that enable the sides and ends of the blank to be folded relative to one another. The paper material continuously overlaps the surface of the corrugated layer and these cutouts to provide a continuous leak-proof barrier layer within the formed tray and at the corners of the blank when folded to form the tray, as the paper material is folded over itself to form a bellows corner in the tray.

A machine (1000) for forming a blank assembly having a blank and a retaining web coupled to the blank includes a deck (1250) coupled to a frame (1002), and a blank transfer assembly (1200) coupled to the frame. The blank transfer assembly is configured to position the blank on the deck. The machine also includes a web transfer assembly (1700) coupled to the frame. The web transfer assembly includes a pick-up assembly (1730) moveable between a first end and a second end of the web transfer assembly. The pick-up assembly is configured to pick up the web proximate the first end and deposit the web proximate the second end in an at least partially overlying relationship with the blank positioned on the deck. A first compression member (1750) is configured to compress a coupling region of the web against the blank on the deck to form the blank assembly.

A machine (1000) for forming a blank assembly having a blank and a retaining web coupled to the blank includes a deck (1250) coupled to a frame (1002), and a blank transfer assembly (1200) coupled to the frame. The blank transfer assembly is configured to position the blank on the deck. The machine also includes a web transfer assembly (1700) coupled to the frame. The web transfer assembly includes a pick-up assembly (1730) moveable between a first end and a second end of the web transfer assembly. The pick-up assembly is configured to pick up the web proximate the first end and deposit the web proximate the second end in an at least partially overlying relationship with the blank positioned on the deck. A first compression member (1750) is configured to compress a coupling region of the web against the blank on the deck to form the blank assembly.

A machine for forming a blank assembly having a blank and a retaining web coupled to the blank includes a deck coupled to a frame, and a blank transfer assembly coupled to the frame. The blank transfer assembly is configured to position the blank on the deck. The machine also includes a web transfer assembly coupled to the frame. The web transfer assembly includes a pick-up assembly moveable between a first end and a second end of the web transfer assembly. The pick-up assembly is configured to pick up the web proximate the first end and deposit the web proximate the second end in an at least partially overlying relationship with the blank positioned on the deck. A first compression member is configured to compress a coupling region of the web against the blank on the deck to form the blank assembly.

A machine for forming a blank assembly having a blank and a retaining web coupled to the blank includes a deck coupled to a frame, and a blank transfer assembly coupled to the frame. The blank transfer assembly is configured to position the blank on the deck. The machine also includes a web transfer assembly coupled to the frame. The web transfer assembly includes a pick-up assembly moveable between a first end and a second end of the web transfer assembly. The pick-up assembly is configured to pick up the web proximate the first end and deposit the web proximate the second end in an at least partially overlying relationship with the blank positioned on the deck. A first compression member is configured to compress a coupling region of the web against the blank on the deck to form the blank assembly.

A system and method of at least partially forming reinforced packages. The method comprises moving a construct in a machine direction on a construct conveyor. The construct conveyor can comprise a primary lug belt with a primary lug, the construct can be disposed on the primary lug belt, and the moving the construct can comprise moving the primary lug belt in the machine direction to push the construct in the machine direction. The method further can comprise positioning a liner on the construct conveyor so that the liner at least partially extends over the construct and moving the liner in the machine direction on a secondary lug belt of the construct conveyor. The secondary lug belt can comprise a secondary lug and the moving the liner can comprise moving the secondary lug belt in the machine direction to push the liner in the machine direction.

A blank for forming a display ready case includes a front panel, a top panel, a rear panel, a bottom panel, and a bottom end panel arranged in a longitudinal direction and coupled together by a plurality of fold lines extending in a transverse direction. A first front side panel and a second front side panel extend from opposing sides of the front panel in the transverse direction. A front end panel extends from the front panel in the longitudinal direction, and a first front end side panel and a second front end side panel extend from opposing sides of the front end panel in the transverse direction. An access region separates the front panel from the front end panel. A line of weakness separates the first front side panel and the second front side panel from the first front end side panel and the second front end side panel.

A blank for forming a display ready case includes a front panel, a top panel, a rear panel, a bottom panel, and a bottom end panel arranged in a longitudinal direction and coupled together by a plurality of fold lines extending in a transverse direction. A first front side panel and a second front side panel extend from opposing sides of the front panel in the transverse direction. A front end panel extends from the front panel in the longitudinal direction, and a first front end side panel and a second front end side panel extend from opposing sides of the front end panel in the transverse direction. An access region separates the front panel from the front end panel. A line of weakness separates the first front side panel and the second front side panel from the first front end side panel and the second front end side panel.