A packaging structure for at least one article includes a pair of generally rectangular support structures with front, side, rear, and interior walls. The walls divide the rectangular support structure into a plurality of triangular sections. The front and interior walls contain a least one opening configured to correspond with the configuration of the article to hold and secure the article in place. The packaging structure is created from a rectangular blank made of foldable material that has a plurality of spaced vertical fold lines, panels, and aligned openings each configured to correspond with the configuration of the article. The packaging structure is formed by folding the blank along the fold lines and securing the blank in the folded condition. The blanks are formed first within computer aided design software by determining the dimensions and profile of a packaging structure, forming openings for an article in a packaging structure, unfolding the packaging structure within the design software into a flat pattern to form a master blank, and using the master blank to create cutting dies for forming additional blanks.

A method and system for edge-forming cellulose products from an air-formed cellulose blank structure. The system comprises a first mould part having an edge-forming device with a protruding element configured for compacting and separating fibres of the cellulose blank structure and a second mould part arranged for cooperating with each other. The edge-forming device is movably arranged in relation to a base structure of the first mould part, and is adapted for interacting with a pressure member arranged in the base structure. The method includes the steps: providing the air-formed cellulose blank structure, and forming a compacted edge structure of the cellulose products by separating fibres of the cellulose blank structure with the protruding element, applying an edge-forming temperature, and compacting the cellulose blank structure by applying an edge-forming pressure onto the cellulose blank structure between the protruding element and the second mould part.

The present invention is a method for producing an elongated protective layer for the shape-forming material of a blank, in which a protective layer is applied onto a web fed base material or sheet base material. The protective layer is applied beyond the edges of the web fed base material or sheet base material on one side or two sides in order to form a free edge that is not fastened to the base material. The multi-layer material is then cut or punched along the outline of a blank. In the places where an elongated protective layer is produced, the cutting or punching is done directly along the free edge, taking into account a margin for the elongated portion of the protective layer of the blank. The invention protects the end faces of a material for a shapeable container.

A machine for automatically manufacturing customized packaging items (I) from continuous laminar material, comprising at least one cutting and creasing unit (2) to form sheets (F) of laminar material with a plurality of cuttings and/or bendinglines (C), at least one variable-geometry forming unit (5) for forming the sheet (F) so cut and creased into a package (I) of predetermined dimensions, a multifunctional robotized manipulator (24) for automatically picking up one sheet (F) at a time from the cutting and creasing unit (2) and feeding the forming unit (5), the manipulator (24) being designed to automatically adapt to the predetermined dimensions of the packaging (I) on the forming unit (5) and interact therewith to form the packaging (I).

A multivariable perforated adjustable height box is provided with improved folding, bending, and separation of adjacent panels. The multivariable perforated adjustable height box may include a box, columns, rows, glue tabs, column scores, row scores, perforations, cuts, skips, and bundle breakers. Perforation patterns may be irregular, angled, shifted, or otherwise configured to increase usability, strength, and/or other aspects of the packaging. A method to produce a packaging device with improved folding, bending, and separation of adjacent panels using the multivariable perforated adjustable height box is also provided.

The present invention relates to material packaging made of corrugated cardboard sheet having a polygonal cross section, comprising lateral walls, a lower plane forming the bottom of the packaging, and an opposite upper plane. It comprises at least one portion (25, 26) projecting with respect to the upper plane. The bottom (30) comprises at least one surface portion (15, 16) that is cut out over a portion of the thickness of the cardboard sheet, is compressed and in the form of a non-through hollow, referred to as a hollow portion, the shape of which matches the projecting portion, in line with the latter and arranged to fit together with the projecting portion of the packaging below.

Systems for producing pressware are provided. In one or more embodiments, a system can include an upper moveable platen, a lower moveable platen, a stationary platen, a punch platen, and one or more forming die assemblies. The upper moveable platen and the punch platen can be disposed above the stationary platen and the lower moveable platen can be disposed below the stationary platen. The upper moveable platen, the punch platen, and the lower moveable platen can be configured to move toward and away from the stationary platen. Each forming die assembly can include a set of upper and lower forming dies. The upper and lower forming dies can be coupled to the upper and lower moveable platens, respectively, and configured to press substrates to form pressware products within passageways extending through the stationary platen.

An apparatus and method for forming a tray is provided including a forming plate and the complementary aperture in the mandrel formed to define a space therebetween that deforms the blank into the desired shape of the tray. The space between or tolerance defined by the forming plate and the mandrel is less than the actual thickness of the tray at one or more sections and/or points on the tray, such as at the corners of the tray, in order to crush the foldable material forming the tray at the one or more sections. The crushing of the foldable material at these sections effectively removes any shape memory from the foldable material, such that the tray including the crushed sections retains the shape of the tray without the need for additional securing materials on the tray but without degrading any leak-proof functionality of the tray.

A multi-sided container has more than four sides and foldable panels integrally arranged with respect to each other. A first panel and a second panel form a contiguity with a first fold line disposed therebetween. The first panel and a third panel form a contiguity with a second fold line disposed therebetween. The third panel is not parallel with and not orthogonal to the first panel. A first strength reinforcement feature includes a first slot having a first planar edge oriented orthogonal to the first panel and orthogonal to a z-axis, and a second planar edge oriented orthogonal to the second panel and parallel to the z-axis. The third panel includes a cut edge proximate the first fold line having a third planar edge oriented orthogonal to the third panel and orthogonal to the z-axis. The third planar edge is disposed in a same plane as the first planar edge.

A main die-cut element is divided along a predefined division line to obtain a first die-cut element and a distinct second die-cut element. Glue is deposited on a first portion of one from between the first die-cut element and a secondary die-cut element and on a second portion of one from between the second die-cut element and the secondary die-cut element. The method includes forming an opened die-cut element of the tray plus lid type given by the combination of the first die-cut element and the second die-cut element, wherein these two elements are coupled to the secondary die-cut element, with the first die-cut element and the secondary die-cut element partly superposed and pressed to one another at the first portion and the second die-cut element and the secondary die-cut element being partly superposed and pressed together at the second portion.