A method of forming reinforced packages. The method can comprise moving a blank in a machine direction on a blank conveyor, and forming a tubular web while moving a first web of material and a second web of material in the machine direction. The forming the tubular web can comprise at least partially sealing at least a portion of the first web and the second web together to form a sealed margin of the tubular web. The method further can comprise forming a liner by cutting the tubular web, forming an attached blank by attaching the liner to the blank, and moving the attached blank in the machine direction on the blank conveyor.

A method of forming reinforced packages. The method can comprise moving a blank in a machine direction on a blank conveyor, and forming a tubular web while moving a first web of material and a second web of material in the machine direction. The forming the tubular web can comprise at least partially sealing at least a portion of the first web and the second web together to form a sealed margin of the tubular web. The method further can comprise forming a liner by cutting the tubular web, forming an attached blank by attaching the liner to the blank, and moving the attached blank in the machine direction on the blank conveyor.

Systems for providing efficient manufacturing of sheet or box structures, corrugate sheets, or other products of varying size and structure often with pre-applied print (pre-print) are provided herein. The systems include various features and modules that enable automated control of the corrugator, including the knives, slitters, scorers and cut-to-mark detection system(s), are contemplated. Colored markings may be used to indicate an order change section between two order sections of a roll plan for the manufacturing process. The colored markings are detected as the corrugator runs and, once detected, a controller determines a next set of order instructionse.g., to match the upcoming order. Thus, an order change may occur, thereby enabling automated control of the corrugator based on the new order instructions. Computer readable markings may enable checking of the actual position in the roll plan to an intended position, enabling stopping or changing of the corrugator operation if needed.

Systems for providing efficient manufacturing of sheet or box structures, corrugate sheets, or other products of varying size and structure often with pre-applied print (pre-print) are provided herein. The systems include various features and modules that enable automated control of the corrugator, including the knives, slitters, scorers and cut-to-mark detection system(s), are contemplated. Colored markings may be used to indicate an order change section between two order sections of a roll plan for the manufacturing process. The colored markings are detected as the corrugator runs and, once detected, a controller determines a next set of order instructionse.g., to match the upcoming order. Thus, an order change may occur, thereby enabling automated control of the corrugator based on the new order instructions. Computer readable markings may enable checking of the actual position in the roll plan to an intended position, enabling stopping or changing of the corrugator operation if needed.

Systems for providing efficient manufacturing of paper, sheet, and/or box products of varying size and structure, often with pre-applied print (pre-print), are provided herein. One or more controllers can be used to aggregate orders and information to prepare one or more control plans (e.g., reel maps, reel plans, etc.) for processing a roll of web product through the manufacturing process. The control plan may include a set of instructions for operating one or more systems within the manufacturing process to form the desired finished paper-based product. In such a regard, efficient manufacturing of various paper-based products, including corrugated boxes, folded carton, labels, flexible paper, industrial bags, plates, cups, dcor, and many others, can be achieved. Further, efficient customer ordering/tracking, job aggregation, print imposition, corrugator planning, and tracking and adjustments throughout the manufacturing process are contemplated.

A rotary-tool mandrel for a unit for converting a flat substrate, on which a sleeve (13) is intended to be fitted, the mandrel includes a cylindrical core (14), a peripheral wall (17) that is able to take up a rest position and a locking position by exerting a radial pressure on the sleeve (13) in order to lock it in position on the mandrel (12), a pressure fluid circuit (21) provided between the peripheral wall (17) and the cylindrical core (14) for exerting the radial pressure on the sleeve (13), and a cooling fluid circuit (24) for allowing a fluid to flow in the region of the cylindrical core (14) and for cooling the mandrel (12).

A rotary-tool mandrel for a unit for converting a flat substrate, on which a sleeve (13) is intended to be fitted, the mandrel includes a cylindrical core (14), a peripheral wall (17) that is able to take up a rest position and a locking position by exerting a radial pressure on the sleeve (13) in order to lock it in position on the mandrel (12), a pressure fluid circuit (21) provided between the peripheral wall (17) and the cylindrical core (14) for exerting the radial pressure on the sleeve (13), and a cooling fluid circuit (24) for allowing a fluid to flow in the region of the cylindrical core (14) and for cooling the mandrel (12).

A method of manufacturing a coated paperboard container includes: providing a coated paperboard bottom blank, the coated paperboard bottom blank comprising a paperboard substrate and a first barrier coating layer on a first outermost surface of the paperboard substrate; heating the coated paperboard bottom blank; shaping the heated coated paperboard bottom blank, thereby forming a peripheral skirt portion about a periphery of a bottom wall portion of the coated paperboard bottom blank; and sealing a coated paperboard sidewall to the first barrier coating layer of the peripheral skirt portion.

A method of manufacturing a coated paperboard container includes: providing a coated paperboard bottom blank, the coated paperboard bottom blank comprising a paperboard substrate and a first barrier coating layer on a first outermost surface of the paperboard substrate; heating the coated paperboard bottom blank; shaping the heated coated paperboard bottom blank, thereby forming a peripheral skirt portion about a periphery of a bottom wall portion of the coated paperboard bottom blank; and sealing a coated paperboard sidewall to the first barrier coating layer of the peripheral skirt portion.

A plastic bag is provided. The bag may include a rectangular bottom with first, second, third, and fourth edges. It may include a first side extending from a first edge of the bottom, a second side extending from a second edge of the bottom, a third side extending from a third edge of the bottom, and a fourth side extending from a fourth edge of the bottom. The first side may have a first vertical seam and a first flap set. The third side may have a second vertical seam and a second flap set. The bottom, the first side, the second side, the third side, and fourth side are integrally formed from a single sheet of a plastic material. The first vertical seam may extend from a top of the first side to at least the first flap set. The second vertical seam may extend from a top of the third side to at least the second flap set. A method of manufacture thereof is also provided.