Processes, assemblies, and sleeve blanks for forming a two-piece paper container are provided in which the sleeve blank includes an adhesive printed onto the sleeve blank while the sleeve blank is still part of the paper web. The adhesive can optionally be printed onto the sleeve blank in-line with printing a graphic on the sleeve blank prior to providing the sleeve blank to a container forming machine that wraps and seals the sleeve blank to a bottom blank.

Processes, assemblies, and sleeve blanks for forming a two-piece paper container are provided in which the sleeve blank includes an adhesive printed onto the sleeve blank while the sleeve blank is still part of the paper web. The adhesive can optionally be printed onto the sleeve blank in-line with printing a graphic on the sleeve blank prior to providing the sleeve blank to a container forming machine that wraps and seals the sleeve blank to a bottom blank.

A machine for forming and printing cardboard boxes, each box including a bottom wall, two pairs of side walls and a closing wall, the machine includes supply means for supplying a continuous web of cardboard, first cutting means for cutting the continuous web, that are adapted to form an elongate element with upper and lower surfaces, second cutting and creasing means for forming, in the elongate element, a first panel configured to define the first pair of side walls, the bottom wall and the closing wall, and second and third separate panels configured to define the second pair of side walls of the box. The machine also includes printing means interposed between the first cutting means and the second cutting and creasing means. The printing means have at least one lower and upper printing unit, adapted to print on the lower and upper surfaces of the elongate element respectively.

A machine for forming and printing cardboard boxes, each box including a bottom wall, two pairs of side walls and a closing wall, the machine includes supply means for supplying a continuous web of cardboard, first cutting means for cutting the continuous web, that are adapted to form an elongate element with upper and lower surfaces, second cutting and creasing means for forming, in the elongate element, a first panel configured to define the first pair of side walls, the bottom wall and the closing wall, and second and third separate panels configured to define the second pair of side walls of the box. The machine also includes printing means interposed between the first cutting means and the second cutting and creasing means. The printing means have at least one lower and upper printing unit, adapted to print on the lower and upper surfaces of the elongate element respectively.

A box forming machine includes a converter assembly, a fold assembly, and an attachment assembly. The converter assembly converts sheet material into a box template. The fold assembly engages a first end of the box template and moves the first end of the box template to a predetermined position. The attachment assembly engages a second end of the box template and moves the second end of the box template toward and into engagement with the first end of the box template to attach the first and second ends of the box template together.

A converting machine is used to convert sheet material into packaging templates for assembly into boxes or other packaging. The converting machine includes a converting assembly that performs a transverse conversion function, a longitudinal conversion function, and an angled conversion function on the sheet material to create the packaging templates. The converting machine includes a tool head with a converting instrument. The orientation of the converting instrument is adjustable to enable performance of the angled conversion function and at least one of the longitudinal conversion function and the transverse conversion function.

A box forming machine includes a converter assembly, a fold assembly, and an attachment assembly. The converter assembly converts sheet material into a box template. The fold assembly engages a first end of the box template and moves the first end of the box template to a predetermined position. The attachment assembly engages a second end of the box template and moves the second end of the box template toward and into engagement with the first end of the box template to attach the first and second ends of the box template together.

Systems for providing efficient manufacturing of sheet or box structures, corrugate sheets, or other products of varying size and structure often with pre-applied print (“pre-print”) are provided herein. The systems include various features and modules that enable automated control of the corrugator, including the knives, slitters, scorers and cut-to-mark detection system(s), are contemplated. Colored markings may be used to indicate an order change section between two order sections of a roll plan for the manufacturing process. The colored markings are detected as the corrugator runs and, once detected, a controller determines a next set of order instructions—e.g., to match the upcoming order. Thus, an order change may occur, thereby enabling automated control of the corrugator based on the new order instructions. Computer readable markings may enable checking of the actual position in the roll plan to an intended position, enabling stopping or changing of the corrugator operation if needed.

Systems for providing efficient manufacturing of paper, sheet, and/or box products of varying size and structure, often with pre-applied print (“pre-print”), are provided herein. One or more controllers can be used to aggregate orders and information to prepare one or more control plans (e.g., reel maps, reel plans, etc.) for processing a roll of web product through the manufacturing process. The control plan may include a set of instructions for operating one or more systems within the manufacturing process to form the desired finished paper-based product. In such a regard, efficient manufacturing of various paper-based products, including corrugated boxes, folded carton, labels, flexible paper, industrial bags, plates, cups, décor, and many others, can be achieved. Further, efficient customer ordering/tracking, job aggregation, print imposition, corrugator planning, and tracking and adjustments throughout the manufacturing process are contemplated.

A system comprises a corrugator single facer configured to receive a first web and a second web, to corrugate the first web and adhere the first web in a corrugated state to the second web in an uncorrugated state to form a single face corrugated web as output. The system also includes a folder gluer operatively connected to receive the single face corrugated web from the corrugated single facer. The folder gluer is configured to fold and adhere the single-face corrugated web into a tube.