Systems, methods, and apparatus for converting a sheet material into packaging templates can include a converting machine that performs conversion functions, such as cutting, creasing, and scoring, on the sheet material. Items to be packed into boxes formed of the packaging templates can be used as the pattern for determining the location of performance of the conversion functions on the sheet material. Accordingly, no intermediate measuring of the items may be required prior to performance of the conversion functions. Instead, longheads can be positioned adjacent to opposing sides of the items and cross heads can be advanced inward to the positioned longheads.

Systems, methods, and apparatus for converting a sheet material into packaging templates can include a converting machine that performs conversion functions, such as cutting, creasing, and scoring, on the sheet material. Items to be packed into boxes formed of the packaging templates can be used as the pattern for determining the location of performance of the conversion functions on the sheet material. Accordingly, no intermediate measuring of the items may be required prior to performance of the conversion functions. Instead, longheads can be positioned adjacent to opposing sides of the items and cross heads can be advanced inward to the positioned longheads.

A corrugated sheet processing apparatus (120) is disclosed, comprising feed and guide rollers for selecting, moving and supporting sheets or webs to a corrugator (136) for forming a corrugated sheet; and a control system for controlling the sheet processing equipment (136) or a cutter (148); the sheet processing apparatus (136) further comprising a visual inspection unit (162) for reading printed information markers on at least one printed sheet or web as the printed sheet or web pass through the corrugated sheet processing apparatus (136), or corrugator; and wherein the control system further has a data look-up table whereby the apparatus (120) can identify what products will be produced downstream of the visual inspection unit, and the required settings for the sheet processing equipment or corrugator for those products.

A cardboard sheet is cut from a continuous cardboard strip unwound from a fanfold. A conveyor advances the strip along a conveyor plane and halts the strip for cutting. A first rotary circular blade mounted above the conveyor plane is movable in alternating translation transverse thereto and can pass through or beyond the conveyor plane to cut the continuous strip to obtain a cardboard sheet. A cutting profile of a toothed second rotary circular blade mounted above the conveyor plane contacts the continuous strip of cardboard without passing beyond it so as to realize thereon a transverse score line.

A box forming machine includes a converter assembly, a fold assembly, and an attachment assembly. The converter assembly converts sheet material into a box template. The fold assembly engages a first end of the box template and moves the first end of the box template to a predetermined position. The attachment assembly engages a second end of the box template and moves the second end of the box template toward and into engagement with the first end of the box template to attach the first and second ends of the box template together.

A box forming machine includes a converter assembly, a fold assembly, and an attachment assembly. The converter assembly converts sheet material into a box template. The fold assembly engages a first end of the box template and moves the first end of the box template to a predetermined position. The attachment assembly engages a second end of the box template and moves the second end of the box template toward and into engagement with the first end of the box template to attach the first and second ends of the box template together.

A method and tool for trimming a part formed in a plastic web comprises positioning the part formed in the plastic web between a tool comprising a first punch and die plate assembly and a second punch and die plate assembly. The first punch and die plate assembly comprises a base punch and a lid die plate. The base punch has an outer edge corresponding to an edge of a bottom surface of a base of the part. The lid die plate has an inner edge corresponding to an edge of a bottom surface of a lid of the part. The second punch and die plate assembly comprises a base die plate and a lid punch. The base die plate has an inner edge corresponding to an edge of a top surface of the base of the part. The lid punch has an outer edge corresponding to an edge of a top surface of the lid of the part. The method further comprises actuating the tool so that the first punch and die plate assembly and the second punch and die plate assembly sandwich the plastic web cutting at least a portion of the part from the plastic web.

A method and tool for trimming a part formed in a plastic web comprises positioning the part formed in the plastic web between a tool comprising a first punch and die plate assembly and a second punch and die plate assembly. The first punch and die plate assembly comprises a base punch and a lid die plate. The base punch has an outer edge corresponding to an edge of a bottom surface of a base of the part. The lid die plate has an inner edge corresponding to an edge of a bottom surface of a lid of the part. The second punch and die plate assembly comprises a base die plate and a lid punch. The base die plate has an inner edge corresponding to an edge of a top surface of the base of the part. The lid punch has an outer edge corresponding to an edge of a top surface of the lid of the part. The method further comprises actuating the tool so that the first punch and die plate assembly and the second punch and die plate assembly sandwich the plastic web cutting at least a portion of the part from the plastic web.

Systems, methods, and apparatus for converting a sheet material into packaging templates can include a converting machine that performs conversion functions, such as cutting, creasing, and scoring, on the sheet material. Items to be packed into boxes formed of the packaging templates can be used as the pattern for determining the location of performance of the conversion functions on the sheet material. Accordingly, no intermediate measuring of the items may be required prior to performance of the conversion functions. Instead, longheads can be positioned adjacent to opposing sides of the items and cross heads can be advanced inward to the positioned longheads.

Systems, methods, and apparatus for converting a sheet material into packaging templates can include a converting machine that performs conversion functions, such as cutting, creasing, and scoring, on the sheet material. Items to be packed into boxes formed of the packaging templates can be used as the pattern for determining the location of performance of the conversion functions on the sheet material. Accordingly, no intermediate measuring of the items may be required prior to performance of the conversion functions. Instead, longheads can be positioned adjacent to opposing sides of the items and cross heads can be advanced inward to the positioned longheads.