Systems for providing efficient manufacturing of paper, sheet, and/or box products of varying size and structure, often with pre-applied print (“pre-print”), are provided herein. One or more controllers can be used to aggregate upcoming orders and information needed to complete the manufacturing process for the order. A controller enables a user to prepare control plans (e.g., reel maps, reel plans, etc.) for processing rolls of web product through the manufacturing process. Criteria filtering and/or various features enable generation of efficient and effective control plans for rolls of web product, including, in some cases, multiple orders. The control plan may include a set of instructions for operating one or more systems within the manufacturing process to form the desired finished paper-based product. In such a regard, efficient manufacturing of various paper-based products, including corrugated boxes, folded carton, labels, flexible paper, industrial bags, plates, cups, décor, and many others, can be achieved.

The present invention relates to an improved cutting device and an improved cutting method, specifically For processing and cutting sheets of a stiff material, such as cardboard and others, in which the sheets are supplied and moved In a stable way along a first direction, and a laser cutting unit (or at least the resulting laser beams) is moved along a second, substantially perpendicular direction, in which by coordinating the two movements, a desired cut is executed in the sheets.

Method and system for making custom-sized open packaging boxes from cardboard having a width W.sub.CBB and corresponding separate closing lids from cardboard having a width W.sub.CBL, the cardboard being continuously supplied to a system comprising structure for cutting, creasing and folding the cardboard to form custom-sized boxes and corresponding lids such that each box comprises a rectangular bottom panel having four edges, a first and a second rectangular end panel joined via respective crease lines to opposite edges of said bottom panel, a first and a second rectangular side panel joined via respective crease lines to opposite edges of said bottom panel, two first and two second rectangular corner panels, the first corner panels joined via respective crease lines to opposite edges of the first end panel, and the second corner panels joined via respective crease lines to opposite edges of the second end panel, each lid comprises a rectangular top panel having four edges, a first and a second rectangular end panel joined via respective crease lines to opposite edges of said top panel, a first and a second rectangular side panel joined via respective crease lines to opposite edges of said top panel, optionally two first and two second rectangular corner panels, the first corner panels joined via respective crease lines to opposite edges of the first end panel and the second corner panels joined via respective crease lines to opposite edges of the second end panel, said method comprising: a step of obtaining information on the desired minimum inner dimensions length L.sub.D, height H.sub.D and width W.sub.D of a box to be created, a calculating step of calculating the dimensions of the panels of a box and of the panels of a lid on the basis of the desired minimum dimensions taking into account predetermined optimization criteria, and a step of creating the box and the lid, wherein said calculating step comprises allowing the inner height of the side panels of the box to be smaller than the desired inner height of the box if (W.sub.D+2 T.sub.CBB+2H.sub.D)>(W.sub.CBB−M.sub.B), wherein MB denotes an optional minimum margin that is cut off at the sides of the cardboard supplied and wherein T.sub.CBB denotes a material dependent correction factor generally corresponding to the thickness of the cardboard used for the box, and/or if 2H.sub.D>L.sub.D and choosing the inner height of the side panels of the lid template so that the inner height of the side panels of the box plus the inner height of the side panels of the lid equals at least the desired height.

Method and system for making custom-sized open packaging boxes from cardboard having a width W.sub.CBB and corresponding separate closing lids from cardboard having a width W.sub.CBL, the cardboard being continuously supplied to a system comprising structure for cutting, creasing and folding the cardboard to form custom-sized boxes and corresponding lids such that each box comprises a rectangular bottom panel having four edges, a first and a second rectangular end panel joined via respective crease lines to opposite edges of said bottom panel, a first and a second rectangular side panel joined via respective crease lines to opposite edges of said bottom panel, two first and two second rectangular corner panels, the first corner panels joined via respective crease lines to opposite edges of the first end panel, and the second corner panels joined via respective crease lines to opposite edges of the second end panel, each lid comprises a rectangular top panel having four edges, a first and a second rectangular end panel joined via respective crease lines to opposite edges of said top panel, a first and a second rectangular side panel joined via respective crease lines to opposite edges of said top panel, optionally two first and two second rectangular corner panels, the first corner panels joined via respective crease lines to opposite edges of the first end panel and the second corner panels joined via respective crease lines to opposite edges of the second end panel, said method comprising: a step of obtaining information on the desired minimum inner dimensions length L.sub.D, height H.sub.D and width W.sub.D of a box to be created, a calculating step of calculating the dimensions of the panels of a box and of the panels of a lid on the basis of the desired minimum dimensions taking into account predetermined optimization criteria, and a step of creating the box and the lid, wherein said calculating step comprises allowing the inner height of the side panels of the box to be smaller than the desired inner height of the box if (W.sub.D+2 T.sub.CBB+2H.sub.D)>(W.sub.CBB−M.sub.B), wherein MB denotes an optional minimum margin that is cut off at the sides of the cardboard supplied and wherein T.sub.CBB denotes a material dependent correction factor generally corresponding to the thickness of the cardboard used for the box, and/or if 2H.sub.D>L.sub.D and choosing the inner height of the side panels of the lid template so that the inner height of the side panels of the box plus the inner height of the side panels of the lid equals at least the desired height.

A container for liquids has a top, a bottom and a mid-section. A plurality of side panels forming the mid-section, and a plurality of top panels enclose the top of the container. One of the top panels has an openable seal for removing liquid from the container when the seal is broken. A plurality of bottom flaps are provided for closing the bottom of the container, and a baffle is secured inside of the container. The baffle has at least one opening for mixing liquid contained in the container when the container is closed and shaken.

A package system is provided. The package system comprises a carton having at least a first carton panel including a first tab having a first tab edge defined by internal walls of the first panel, a second carton panel opposing the first panel, and a third carton panel between the first carton panel and the second carton panel, the carton having a carton length that is defined as a first distance parallel to the third carton panel between the first carton panel and the second carton panel; and a drawer configured to slide into and out of an interior of the carton, the drawer having at least a first drawer panel opposing the first carton panel, a second drawer panel opposing the second carton panel, and a third drawer panel opposing the third carton panel, the third drawer panel adjoined between the first drawer panel and the second drawer panel.

A package system is provided. The package system comprises a carton having at least a first carton panel including a first tab having a first tab edge defined by internal walls of the first panel, a second carton panel opposing the first panel, and a third carton panel between the first carton panel and the second carton panel, the carton having a carton length that is defined as a first distance parallel to the third carton panel between the first carton panel and the second carton panel; and a drawer configured to slide into and out of an interior of the carton, the drawer having at least a first drawer panel opposing the first carton panel, a second drawer panel opposing the second carton panel, and a third drawer panel opposing the third carton panel, the third drawer panel adjoined between the first drawer panel and the second drawer panel.

A corrugated plastic box and a method for manufacturing a corrugated plastic box from a blank are provided. The method includes the steps of forming rounded edge seals on the perimeter edges of the blank, pre-sealing portions of the blank to form a plurality of areas in which major and minor flap slots and a glue tab are desired, ultrasonically scoring the blank to form a plurality of flap score lines, and cutting the blank through the plurality of pre-sealed flap slots and glue tab, leaving a sealed edge.

The invention relates to an inspection device (6) for inspecting sample blanks (P) for a processing machine (1) for processing elements in sheet form, the processing machine (1) comprising a plurality of work stations (300, 400, 500, 600) including at least one waste removal station (600) comprising a removal belt (93; 94), the inspection device (6) being characterized in that it comprises an optical monitoring device (7) configured to determine a fault with the quality of a sample of blanks (P) laid flat on the removal belt (93; 94).

The present invention also relates to a waste removal station, a processing machine for processing elements in sheet form, and to a method for the quality control of sample blanks.

The invention relates to an inspection device (6) for inspecting sample blanks (P) for a processing machine (1) for processing elements in sheet form, the processing machine (1) comprising a plurality of work stations (300, 400, 500, 600) including at least one waste removal station (600) comprising a removal belt (93; 94), the inspection device (6) being characterized in that it comprises an optical monitoring device (7) configured to determine a fault with the quality of a sample of blanks (P) laid flat on the removal belt (93; 94).

The present invention also relates to a waste removal station, a processing machine for processing elements in sheet form, and to a method for the quality control of sample blanks.