A box forming machine includes a converter assembly, a fold assembly, and an attachment assembly. The converter assembly converts sheet material into a box template. The fold assembly engages a first end of the box template and moves the first end of the box template to a predetermined position. The attachment assembly engages a second end of the box template and moves the second end of the box template toward and into engagement with the first end of the box template to attach the first and second ends of the box template together.

A system and method of packing an order. A first sequence of bins corresponding to orders is transported on a first conveyor to a packing station. A case for each order is constructed by a case forming system, the case forming system able to construct cases from blanks of various sizes. The cases are transported from the case construction apparatus to the packing station in a second sequence, wherein the sequential order of the cases corresponds to the bins in the first sequence. The bin in the first sequence are brought to the packing station with the cases in the second sequence.

A carrier for holding a plurality of containers includes a top panel having a first plurality of container openings, at least one container retention flap foldably connected to the top panel and having a second plurality of container openings aligned with respective container openings of the first plurality of container openings, at least one first container retention tab foldably connected to the top panel and extending toward a respective container opening of the first plurality of container openings, and at least one second container retention tab foldably connected to the at least one container retention flap and extending toward a respective container opening of the second plurality of container openings, the at least one second container retention tab is circumferentially offset relative to the at least one first container retention tab, and at least one reinforcement panel positioned between the top panel and the at least one container retention flap.

A box assembly can include an exterior piece including a first middle portion, a second middle portion, a third middle portion, and a fourth middle portion; the first middle portion and the third middle portion positioned perpendicular to the second middle portion and the fourth middle portion; a plurality of insulator pads including a first side insulator pad, a second side insulator pad, and a third side insulator pad; the first side insulator pad contacting the first middle portion; the second side insulator pad contacting the first middle portion, the second middle portion, and the third middle portion; the third side insulator pad contacting the third middle portion; and an interior piece positioned within the exterior piece, the interior piece including a first side panel and a second side panel; the first side insulator pad positioned between the first side panel and the first middle portion.

A container includes a plurality of panels connected together at fold lines configured for extending at least partially around an interior space, including a front panel, a first side panel, a back panel and a second side panel. A plurality of end flaps are included, each end flap foldably connected to a respective one of the panels. The end flaps are overlapped with one another to enclose an end of the interior space. An air cell flap is foldably connected to at least one of the end flaps and/or one of the panels, wherein the air cell flap is within the interior space and is inwardly offset from the end flaps to define an air cell between the air cell flap and the end flaps to protect product within the interior space.

A carrier for holding a plurality of containers includes a top panel having a plurality of container retention openings for at least partially receiving a respective container of the plurality of containers, at least one container retention flap foldably connected to the top panel at a fold line, and at least one reinforcement panel interrupting the fold line and positioned between the top panel and the at least one container retention flap.

A blank for constructing a container includes a front panel, a bottom panel foldably connected to the front panel along a lower front horizontal fold line, and a side panel having a front portion and a rear portion. The side panel is foldably connected to at least one of the bottom panel or the front panel. The blank includes a top panel that is foldably connected to the side panel, and a rear panel foldably connected to the rear portion of the side panel along a rear vertical fold line. The front and rear portions of the side panel are separable from one another along a separation line such that the rear portion of the side panel and the rear panel are configured and adapted for removal.

A carton for holding one or more articles includes an outer portion having a first plurality of panels extending at least partially around a first interior of the carton, an article retention portion positioned in the first interior of the carton, the article retention portion having a second plurality of panels extending at least partially around a second interior of the carton for holding the one or more articles, the article retention portion separably connected to the outer portion, and a plurality of end flaps foldably connected to a respective panel of the first plurality of panels for forming at least one closed end of the carton.

A method and a system for erecting boxes from box templates of different sizes, said method comprising the steps of: adjusting a size of a frame according to a size of a box template which should be erected; wrapping the box template to be erected around the frame; and separating the frame from the box template.

The present invention relates generally to a new and improved paper-based container. More specifically, the invention relates to a paper-based container that is comprised of a relatively low-density polyethylene coating on one or both surfaces of the container and at least two skive flaps, wherein each of said skive flaps is created during the manufacturing process. The skive flap further comprises at least one leading edge of the container body, and prevents unwanted moisture from entering the container and the contents of the container from saturating the paper-based material. One skive flap is preferably folded in a manner in which a portion of the outside surface of the container is adhered to the inside surface, a second skive flap is adhered to the outside surface and a third skive is formed at the bottom of the container.