A method for forming a container using a machine includes extracting a blank from a magazine, transferring the blank in a blank transfer direction X, and positioning the blank on a deck. The method also includes translating a pick-up assembly from a first end to a second end along a horizontal direction Y perpendicular to the blank transfer direction X, the translating including transferring a web from a first location proximate the first end to a second location proximate the second end. The method further includes depositing, at the second location, the web into an at least partially overlying relationship with the blank to form a blank assembly, transferring the blank assembly along the deck in the blank transfer direction X while translating the pick-up assembly from the second end back to the first end, and wrapping the blank assembly around a mandrel to at least partially form the container.

The present invention relates to a device for shaping a blank (1) of material in sheet form around a mandrel, in order to obtain a box or part of box of polygonal cross section, comprising: —a mandrel, —means for wrapping around the mandrel, —means for securing the tab, —means for folding the flaps, and—means for securing to one another, the flaps thus folded. The means for wrapping the panels and the means for securing the tab are supported by two cradles positioned one on each side of the mandrel, transversely and symmetrically with respect to the direction in which the blank is brought in from the glue-application workstation.

The present invention relates to a device for shaping a blank (1) of material in sheet form around a mandrel, in order to obtain a box or part of box of polygonal cross section, comprising: —a mandrel, —means for wrapping around the mandrel, —means for securing the tab, —means for folding the flaps, and—means for securing to one another, the flaps thus folded. The means for wrapping the panels and the means for securing the tab are supported by two cradles positioned one on each side of the mandrel, transversely and symmetrically with respect to the direction in which the blank is brought in from the glue-application workstation.

A machine (1000) for forming a blank assembly having a blank and a retaining web coupled to the blank includes a deck (1250) coupled to a frame (1002), and a blank transfer assembly (1200) coupled to the frame. The blank transfer assembly is configured to position the blank on the deck. The machine also includes a web transfer assembly (1700) coupled to the frame. The web transfer assembly includes a pick-up assembly (1730) moveable between a first end and a second end of the web transfer assembly. The pick-up assembly is configured to pick up the web proximate the first end and deposit the web proximate the second end in an at least partially overlying relationship with the blank positioned on the deck. A first compression member (1750) is configured to compress a coupling region of the web against the blank on the deck to form the blank assembly.

A machine (1000) for forming a blank assembly having a blank and a retaining web coupled to the blank includes a deck (1250) coupled to a frame (1002), and a blank transfer assembly (1200) coupled to the frame. The blank transfer assembly is configured to position the blank on the deck. The machine also includes a web transfer assembly (1700) coupled to the frame. The web transfer assembly includes a pick-up assembly (1730) moveable between a first end and a second end of the web transfer assembly. The pick-up assembly is configured to pick up the web proximate the first end and deposit the web proximate the second end in an at least partially overlying relationship with the blank positioned on the deck. A first compression member (1750) is configured to compress a coupling region of the web against the blank on the deck to form the blank assembly.

A machine for forming a blank assembly having a blank and a retaining web coupled to the blank includes a deck coupled to a frame, and a blank transfer assembly coupled to the frame. The blank transfer assembly is configured to position the blank on the deck. The machine also includes a web transfer assembly coupled to the frame. The web transfer assembly includes a pick-up assembly moveable between a first end and a second end of the web transfer assembly. The pick-up assembly is configured to pick up the web proximate the first end and deposit the web proximate the second end in an at least partially overlying relationship with the blank positioned on the deck. A first compression member is configured to compress a coupling region of the web against the blank on the deck to form the blank assembly.

A machine for forming a blank assembly having a blank and a retaining web coupled to the blank includes a deck coupled to a frame, and a blank transfer assembly coupled to the frame. The blank transfer assembly is configured to position the blank on the deck. The machine also includes a web transfer assembly coupled to the frame. The web transfer assembly includes a pick-up assembly moveable between a first end and a second end of the web transfer assembly. The pick-up assembly is configured to pick up the web proximate the first end and deposit the web proximate the second end in an at least partially overlying relationship with the blank positioned on the deck. A first compression member is configured to compress a coupling region of the web against the blank on the deck to form the blank assembly.

A box suitable for the packaging of a consumer product is formed by helically wrapping an elongated continuous strip of material around a mandrel to form a main body with a plurality of bands. In one embodiment, adjacent bands partially overlie one another to form a multi-paneled main body with an open top end and an open bottom end. An adhesive is disposed within the region of contact between adjacent bands to retain the shape of the main body. First and second sets of slots are formed in the main body to create flaps dimensioned to selectively enclose the open top and bottom ends, respectively. To define the flaps and promote pivotal articulation, the main body is also preferably provided with score lines. By adjusting the configuration of the mandrel, a customized box can be constructed that is sized to receive a consumer product with limited wasted space.

A box suitable for the packaging of a consumer product is formed by helically wrapping an elongated continuous strip of material around a mandrel to form a main body with a plurality of bands. In one embodiment, adjacent bands partially overlie one another to form a multi-paneled main body with an open top end and an open bottom end. An adhesive is disposed within the region of contact between adjacent bands to retain the shape of the main body. First and second sets of slots are formed in the main body to create flaps dimensioned to selectively enclose the open top and bottom ends, respectively. To define the flaps and promote pivotal articulation, the main body is also preferably provided with score lines. By adjusting the configuration of the mandrel, a customized box can be constructed that is sized to receive a consumer product with limited wasted space.

A method for forming a container from a blank assembly including a tray blank and lid blank includes folding a first portion of the blank assembly about at least a first face of a first mandrel to form a partially formed container, and transferring the partially formed container towards a second mandrel using a transfer assembly that extends through the first face of the first mandrel. The method also includes transferring the partially formed container from the first mandrel to the second mandrel along a pair of guide rails extending between the first mandrel and the second mandrel, wrapping a second portion of the blank assembly about at least a first face of the second mandrel to form the container, wherein the first face of the second mandrel opposes the first face of the first mandrel with respect to a vertical direction, and ejecting the container from the second mandrel.