A machine for transitioning a box cutout from a flat configuration to a collapsed box configuration includes a first drive wheel configured to drive a box cutout towards a plunging area; a plunger configured to apply force to a central portion of a bottom panel of the box cutout so as to fold the box about a lateral bisecting axis and propel at least a portion of the box cutout downward; and opposed second and third drive wheels configured to grab a box cutout propelled downward by the plunger and further draw the box cutout downward into a collapsed box configuration within a collection area. A box cutout transitioned to a collapsed box configuration in this manner may include a bottom panel having plurality of unbroken minor score lines and broken major score lines.

A paper-industry article for making an outer skeleton (3) of a container (2) which also comprises an inner layer (9) of thermoplastic material and which has a bottom wall (6), a plurality of lateral walls (5) and an annular perimetric flange (4), the outer skeleton (3) extending at the perimetric flange (4), at the lateral walls (5), at the bottom wall (6), wherein the paper-industry article (1) comprises a continuous annular frame (7) intended to constitute the outer skeleton (3) of the container (2) at the perimetric flange (4) of the container (2), and a plurality of wings (10) which extend starting from the continuous annular frame (7), each of the wings (10) being intended to constitute the outer skeleton (3) at one of the lateral walls (5) of the container (2), and at least one of the wings (10) also being intended to constitute the outer skeleton (3) also at the bottom wall (6) of the container (2).

A container comprising a first side-panel section separated from a second side-panel section. Each of the first and second side-panel sections includes a side portion fold line extending laterally across the side-panel sections, such that each side-panel section presents two side portions. Furthermore, the container includes a pair of end flaps extending along lateral edges of the first and second side-panel sections and separated from the side-panel sections via primary fold lines, with the end flaps operable to connect the first and second side-panel sections together. The container is configured to be erected from a knockdown configuration by folding together the first side-panel section and the second side-panel section, and extending the first side-panel section and the second side-panel section away from each other such that the container forms a rectangular perimeter.

A container comprising a first side-panel section separated from a second side-panel section. Each of the first and second side-panel sections includes a side portion fold line extending laterally across the side-panel sections, such that each side-panel section presents two side portions. Furthermore, the container includes a pair of end flaps extending along lateral edges of the first and second side-panel sections and separated from the side-panel sections via primary fold lines, with the end flaps operable to connect the first and second side-panel sections together. The container is configured to be erected from a knockdown configuration by folding together the first side-panel section and the second side-panel section, and extending the first side-panel section and the second side-panel section away from each other such that the container forms a rectangular perimeter.

An insulated container may include a rigid container surrounding an insulation layer formed from a post-industrial, pre-consumer card waste. The insulation layer may be characterized by a lack of any wrapping material. The insulation layer may be manufactured using a variety of converting processes including, carding, airlay, and needle punch to form a non-woven material for providing consistent density throughout the insulation layer. The insulation layer may include a natural fiber lamination layer on an outer surface of the insulation layer. The insulation layer may be biodegradable in an anaerobic environment.

An insulated container may include a rigid container surrounding an insulation layer formed from a post-industrial, pre-consumer card waste. The insulation layer may be characterized by a lack of any wrapping material. The insulation layer may be manufactured using a variety of converting processes including, carding, airlay, and needle punch to form a non-woven material for providing consistent density throughout the insulation layer. The insulation layer may include a natural fiber lamination layer on an outer surface of the insulation layer. The insulation layer may be biodegradable in an anaerobic environment.

A box has a bottom panel, first and second side panels, a front panel, and a rear panel defining an interior space of the box, and a top panel serving as a lid covering the interior space. The top panel includes a front tab having an adhesive strip laterally extending across a distal portion of the front tab for securing the front tab to the front panel when the lid covers the interior space; and lines of perforations extending across a proximal portion of the front tab, the lines of perforation defining a tear strip for releasing the top panel from the front panel. The adhesive strip comprises a protective peelable liner. The adhesive strip extends completely across the proximal portion of the front tab from the first lateral side to the second lateral side.

A machine for forming a container from a blank of sheet material is provided. The blank includes a reinforcing panel assembly for forming a reinforcing corner assembly. The machine includes a hopper station for storing the blank in a substantially flat configuration and a forming station for forming the blank into the container. The forming station includes an initial forming station that rotates a first portion of the reinforcing panel assembly with respect to a second portion of the reinforcing panel assembly, and a secondary forming station having male and female forming members with shapes corresponding to an interior shape and an exterior shape of the reinforcing corner assembly, respectively. The male and the female forming members are configured to form the reinforcing corner assembly by compressing together the first and second portions of the reinforcing panel assembly.

An apparatus and method for forming a tray is provided including a forming plate and the complementary aperture in the mandrel formed to define a space therebetween that deforms the blank into the desired shape of the tray. The space between or tolerance defined by the forming plate and the mandrel is less than the actual thickness of the tray at one or more sections and/or points on the tray, such as at the corners of the tray, in order to crush the foldable material forming the tray at the one or more sections. The crushing of the foldable material at these sections effectively removes any shape memory from the foldable material, such that the tray including the crushed sections retains the shape of the tray without the need for additional securing materials on the tray but without degrading any leak-proof functionality of the tray.

A machine is configured to transition a blank having a fold line extending therein directly between first and second panels thereof. The machine includes a side support configured to abut an underside of the first panel, and a vacuum gripper including a suction cup that is extendable into suctioning engagement with an underside of the second panel, and that is retractable while maintaining suctioning engagement with the underside of the second panel. The vacuum gripper is configured to pull the second panel downward by retraction of the suction cup while maintaining suctioning engagement with the underside of the second panel and while the side support abuts the first panel, whereby the first panel bends along the fold line upwardly relative to the second panel. A rod is extendable into engagement with the underside of the first panel for further bending of the first panel along the fold line.