A blank for being formed into a container. The blank has a marginal area that includes a plurality of score lines for facilitating forming of the blank into the container. The score lines are positioned to facilitate formation of the container. A forming tool has features to facilitate forming the blank into the container.

Methods and apparatus for manufacturing a molded fiber part include: immersing a wire mesh mold in a slurry bath comprising water and fiber particles; drawing a vacuum across the wire mesh mold to cause fiber particles to accumulate at the wire mesh mold surface yielding a molded fiber part; transferring the molded part from the slurry bath to a die press assembly; and drying and die cutting the molded part in the die press assembly.

A method for three-dimensional shaping of flat material, in particular material composed of natural fibers, such as paper or cardboard, for example, uses a deep-drawing piston and a die, through which or into which the material is drawn. The diameter of the deep-drawing piston plus the material thickness of the material to be deep-drawn corresponds at least approximately to the diameter of the die.

A deep-drawn paper tray made of paper material, a method and an apparatus for manufacturing the tray, and a closed product package comprising the tray. The tray having a bottom and upwardly expanding side walls around the bottom, the side walls of the tray being shaped to expand through a plurality of circumferential steps dimensioned low enough for obtaining wrinkle-free side walls for the tray. The outermost step is a flat, wrinkle-free rim flange, which enables liquid and gas proof heat-sealing of a lid to form the package. The apparatus may comprise upper and lower moulding tools with concentric movable frames for forming the tray bottom and side wall steps from paper blanks, and moulding tools may be mounted onto a rotating turret carrying a paper blank through working stations arranged along the turret circumference, to shape the tray bottom and the side wall steps at the consecutive stations.

A system for forming a pressware product comprises rollers, a scoring tool, a scoring station actuator, a forming tool, and a forming station actuator. The rollers pull the web along a path having an angle. The scoring tool receives the material from the rollers and includes a vertically shiftable scoring punch with an edge that extends about an outline of the pressware product and a striker plate. The scoring station actuator shifts the scoring tool to form a slot in the web. The forming tool receives the scored web and includes a vertically shiftable positive mold assembly and negative mold assembly. The forming station actuator shifts the positive mold assembly to press against the web and form the pressware product.

A manufacturing process for producing hermetic single-use food containers includes: forming a 3D container body having a peripheral upper rim by stamping a 2D blank in a press, the 2D blank including a rim portion and a wall portion; applying a closing lid over the 3D container body and sealing the closing lid with the rim. The manufacturing process is characterized in that it comprises a creasing step before forming the 3D container body, where creases are formed in a peripheral zone of the 2D blank by creasing or embossing the 2D blank with a creasing or embossing plate, the thus pre-creased peripheral zone covering at least a part of the rim portion of the 2D blank.

A disposable paperboard container, and method for manufacturing the same, formed into a geometric shape having a bottom wall with a bottom transition segment about the periphery of the bottom wall leading to an upstanding sidewall extending to an upper rim, wherein an undulation of paperboard resides along the peripheral area of the lower portion of the sidewall to form a stepped lower sidewall, the stepped lower sidewall being joined to a smooth upper sidewall that extends upward tapered outward; wherein the stepped lower sidewall includes a first bend and a second bend of paperboard about the periphery of the lower sidewall and a transition segment between the first and second bend extends radially outward to form a rim about the peripheral area of the lower portion of the sidewall.

A porous paper sheet includes a first base material; and paper pieces laminated on the first base material, and adhered to each other or adhered to the first base material using an adhesive such that the paper pieces have predetermined pores therebetween. The paper pieces are shredded in a predetermined size. A device for manufacturing the porous paper sheet, includes: a first base material feeder feeding a first base material; a conveyor unit including a conveyor belt on which the first base material is placed and rollers driving the conveyor belt; an adhesive nozzle positioned above the conveyor belt and applying an adhesive to the first base material; and a paper piece feeder positioned above the conveyor belt and feeding paper pieces to the first base material.

A method for the three-dimensional shaping of flat material made from in particular, natural fibers, such as for example, paper or cardboard, using a deep-drawing piston and a die, through which or into which the material is drawn. The diameter of the deep-drawing piston plus the material thickness of the deep-drawn material corresponds at least approximately to the diameter of the die.

Various embodiments of flanged containers that can be stacked in a nested relationship are disclosed so as to provide uniform spacing between the containers to facilitate reliable denesting thereof. The flanges and/or sidewalls of the containers may be provided with features that facilitate alignment and uniform spacing of the nested containers so that a denesting apparatus can reliably denest the containers. Other containers include sidewalls divided into two sections that serve to stabilize stacked container.