The composite structure includes a fiber-containing layer, such as a fiberboard layer or other layer having fibers from natural and/or synthetic sources, and a mineral-containing layer covering the fiber-containing layer. The fiber-containing layer and mineral-containing layer can be shaped, sized and manufactured such that the composite structure formed therefrom is capable of being machined to form a storage article. The composite structure has advantages in that it can improve whiteness, opacity, ink adhesion, materials reduction, barrier properties, recyclability, and printability. The composite can reduce polymer mass requirements for heat seal, barrier, and fiber adhesion. Further improvements include economics, pliability, and flexibility that is increased over the pliability of the fiber-containing layer alone.

The composite structure includes a fiber-containing layer, such as a fiberboard layer or other layer having fibers from natural and/or synthetic sources, and a mineral-containing layer covering the fiber-containing layer. The fiber-containing layer and mineral-containing layer can be shaped, sized and manufactured such that the composite structure formed therefrom is capable of being machined to form a storage article. The composite structure has advantages in that it can improve whiteness, opacity, ink adhesion, materials reduction, barrier properties, recyclability, and printability. The composite can reduce polymer mass requirements for heat seal, barrier, and fiber adhesion. Further improvements include economics, pliability, and flexibility that is increased over the pliability of the fiber-containing layer alone.

A machine a mandrel assembly includes a mandrel having an external shape complimentary to an internal shape of at least a portion of a container, a first lift mechanism operatively coupled to a first servomechanism to wrap a first portion of a blank about the mandrel, a second lift mechanism operatively coupled to a second servomechanism to wrap a second portion of the blank about the mandrel, and a folding arm coupled to the first lift mechanism and operatively coupled to a third servomechanism. A control system is in communication with the first servomechanism, the second servomechanism, and the third servomechanism and is configured to transmit a signal to each of the servomechanisms to independently control movement of the first lift mechanism, the second lift mechanism, and the folding arm to wrap at least the first and second portions of the blank about the mandrel to form the container.

A method of compressing & heat sealing a container closure “junction” of a 180° folded polymer coated, medium to heavy gauge, paperboard panel edge, between a polymer coated paperboard panel and a polymer coated film element edge, liquid proof.

A method of compressing & heat sealing a container closure “junction” of a 180° folded polymer coated, medium to heavy gauge, paperboard panel edge, between a polymer coated paperboard panel and a polymer coated film element edge, liquid proof.

A method and apparatus are disclosed for forming containers. The containers may be cans, including composite cans. The apparatus may include a cylindrical mandrel and a blank may be formed into a cylindrical tube around the mandrel. Rotational apparatuses may engage portions of a blank that may be in a flat configuration and may rotate the portions around the outward cylindrical surface of the mandrel. Free edges of the tubular blank may be sealed by a sealing strip that may be T-shaped in cross section. A cup may be installed in an end opening, such as a bottom end, of the cylindrical tube. The cup may be sealed in the end opening by a seaming process using a seaming apparatus.

A method and apparatus are disclosed for forming containers. The containers may be cans, including composite cans. The apparatus may include a cylindrical mandrel and a blank may be formed into a cylindrical tube around the mandrel. Rotational apparatuses may engage portions of a blank that may be in a flat configuration and may rotate the portions around the outward cylindrical surface of the mandrel. Free edges of the tubular blank may be sealed by a sealing strip that may be T-shaped in cross section. A cup may be installed in an end opening, such as a bottom end, of the cylindrical tube. The cup may be sealed in the end opening by a seaming process using a seaming apparatus.

A blank which can be folded to form a pack for food items and the like. The blank being formed of a laminate of a card layer on a film layer. The blank has a front face (9) and rear face (13) connected to opposite sides of a base (10) via fold lines (12, 14). The base has a central third transverse fold line (11) about which the base can be folded in an opposite sense. Side panels (15, 17) extend transversely from both sides of the blank. A film layer extends beyond the card layer so as to form unsupported film regions with a first region extending transversely from the base (10) and a second region continuous with the first region to at least partially overlie a corresponding side panel (15, 17) when the blank is folded. The second regions of unsupported film bond with the film on the corresponding side panel to seal the side panels in the erected pack.

A blank which can be folded to form a pack for food items and the like. The blank being formed of a laminate of a card layer on a film layer. The blank has a front face (9) and rear face (13) connected to opposite sides of a base (10) via fold lines (12, 14). The base has a central third transverse fold line (11) about which the base can be folded in an opposite sense. Side panels (15, 17) extend transversely from both sides of the blank. A film layer extends beyond the card layer so as to form unsupported film regions with a first region extending transversely from the base (10) and a second region continuous with the first region to at least partially overlie a corresponding side panel (15, 17) when the blank is folded. The second regions of unsupported film bond with the film on the corresponding side panel to seal the side panels in the erected pack.

The present invention relates generally to a new and improved paper-based container. More specifically, the invention relates to a paper-based container that is comprised of a relatively low-density polyethylene coating on one or both surfaces of the container and at least two skive flaps, wherein each of said skive flaps is created during the manufacturing process. The skive flap further comprises at least one leading edge of the container body, and prevents unwanted moisture from entering the container and the contents of the container from saturating the paper-based material. One skive flap is preferably folded in a manner in which a portion of the outside surface of the container is adhered to the inside surface, a second skive flap is adhered to the outside surface and a third skive is formed at the bottom of the container.