A web of first or second material is provided with the spout, and a plastic bag is made from side gusset materials in addition to webs of the first and second materials. An aperture is formed in the web of the first or second panel material, and the spout is inserted into and positioned with the aperture, whenever the webs of the first and second panel materials are fed intermittently. After the webs of the first and second panel materials are superposed on each other, whenever the webs of the first and second panel materials are fed intermittently, the webs of the first and second panel materials are heat sealed with each other in a longitudinal direction thereof by a longitudinal seal device, and the webs of the first and second panel materials are heat sealed with the side gusset materials in a width direction thereof by a cross seal device.

A web of first or second material is provided with the spout, and a plastic bag is made from side gusset materials in addition to webs of the first and second materials. An aperture is formed in the web of the first or second panel material, and the spout is inserted into and positioned with the aperture, whenever the webs of the first and second panel materials are fed intermittently. After the webs of the first and second panel materials are superposed on each other, whenever the webs of the first and second panel materials are fed intermittently, the webs of the first and second panel materials are heat sealed with each other in a longitudinal direction thereof by a longitudinal seal device, and the webs of the first and second panel materials are heat sealed with the side gusset materials in a width direction thereof by a cross seal device.

Multi-layer bag for bulk material, comprising at least one layer of material comprising paper or paper-like material, wherein two layers of material are formed by pieces of tube (22, 32) inserted telescopically in one another, wherein a first of the pieces of tube (22) inserted telescopically in one another has at one end (27) an overhang (U1) with respect to a second of the pieces of tube (32) inserted telescopically in one another.

Multi-layer bag for bulk material, comprising at least one layer of material comprising paper or paper-like material, wherein two layers of material are formed by pieces of tube (22, 32) inserted telescopically in one another, wherein a first of the pieces of tube (22) inserted telescopically in one another has at one end (27) an overhang (U1) with respect to a second of the pieces of tube (32) inserted telescopically in one another.

According to some illustrative embodiments, a system and method is provided that includes, e.g., means for continuously conveying an assembly of layered sheets including a first paper sheet, at least one expanded sheet and a second paper sheet in a conveying flow between, e.g., a rotary mandrel or member at an upstream position in a direction of conveyance and a rotary die crushing and cutting tool, with said rotary mandrel or member and said rotary die crushing and cutting tool maintaining the at least one expanded sheet in an expanded state, said rotary tool having a crushing component that crushes a portion of the at least one expanded sheet such as to form a flap forming region of an envelope and a cutting component that cuts the assembly of layered sheets such as to separate individual envelope units.

According to some illustrative embodiments, a system and method is provided that includes, e.g., means for continuously conveying an assembly of layered sheets including a first paper sheet, at least one expanded sheet and a second paper sheet in a conveying flow between, e.g., a rotary mandrel or member at an upstream position in a direction of conveyance and a rotary die crushing and cutting tool, with said rotary mandrel or member and said rotary die crushing and cutting tool maintaining the at least one expanded sheet in an expanded state, said rotary tool having a crushing component that crushes a portion of the at least one expanded sheet such as to form a flap forming region of an envelope and a cutting component that cuts the assembly of layered sheets such as to separate individual envelope units.

A process for producing bags comprising: feeding a bottom web, a first side web and a second side web in a conversion process, each of the webs having a first side edge and a second side edge, wherein the first side edge of the first side web is aligned with the first side edge of the second side web, the second side edge of the first side web is aligned with the first side edge of the bottom web, and the second side edge of the second side web is aligned with the second side edge of the bottom web, thereby forming an inverted T-shaped web comprising a base having first and second wing portions and a riser, wherein the first wing portion comprises the bottom web and first side web, the second wing portion comprises the bottom web and the second side web, and the riser comprises the first and second side webs; sewing the first side web to the bottom layer in the first wing portion with a repeating pattern comprising a truncated triangle having a narrow portion and wider portion, and a tab separating the triangles, wherein the narrow portion of the triangle points toward the second side edge of the first side web; sewing the second side web to the bottom layer in the second wing portion with a repeating pattern comprising a truncated triangle having a narrow portion and wider portion, and a tab separating the triangles, wherein the narrow portion of the triangle points toward the second side edge of the second side web; contacting the first and second wing portions by folding them toward each other, thereby forming a folded web; rotating the folded web to the horizontal; sewing the first and second webs together in the riser with a repeating pattern comprising a flat-bottomed U shape with tabs separating the repeating U's, where the flat bottom of the U faces the first side edge of the first and second side webs, and the tabs separating the flat-bottomed U's are bisecting the tab separating the triangles in the first and second wing portions, thereby forming a web of sewn bags; cutting the web along the edge of sewn bags to remove the sewn portion corresponding to the flat bottom portion of the flat bottom U shape parallel to the edge, thereby forming a web of open top bags; and transversely cutting the web of open top bags at the middle of the truncated triangles and bisecting the repeating U's, thereby forming separate, open bags, and optionally scrap material.

A process for producing bags comprising: feeding a bottom web, a first side web and a second side web in a conversion process, each of the webs having a first side edge and a second side edge, wherein the first side edge of the first side web is aligned with the first side edge of the second side web, the second side edge of the first side web is aligned with the first side edge of the bottom web, and the second side edge of the second side web is aligned with the second side edge of the bottom web, thereby forming an inverted T-shaped web comprising a base having first and second wing portions and a riser, wherein the first wing portion comprises the bottom web and first side web, the second wing portion comprises the bottom web and the second side web, and the riser comprises the first and second side webs; sewing the first side web to the bottom layer in the first wing portion with a repeating pattern comprising a truncated triangle having a narrow portion and wider portion, and a tab separating the triangles, wherein the narrow portion of the triangle points toward the second side edge of the first side web; sewing the second side web to the bottom layer in the second wing portion with a repeating pattern comprising a truncated triangle having a narrow portion and wider portion, and a tab separating the triangles, wherein the narrow portion of the triangle points toward the second side edge of the second side web; contacting the first and second wing portions by folding them toward each other, thereby forming a folded web; rotating the folded web to the horizontal; sewing the first and second webs together in the riser with a repeating pattern comprising a flat-bottomed U shape with tabs separating the repeating U's, where the flat bottom of the U faces the first side edge of the first and second side webs, and the tabs separating the flat-bottomed U's are bisecting the tab separating the triangles in the first and second wing portions, thereby forming a web of sewn bags; cutting the web along the edge of sewn bags to remove the sewn portion corresponding to the flat bottom portion of the flat bottom U shape parallel to the edge, thereby forming a web of open top bags; and transversely cutting the web of open top bags at the middle of the truncated triangles and bisecting the repeating U's, thereby forming separate, open bags, and optionally scrap material.

A plastic bag includes a sealed region. The sealed region is formed along part or whole of an edge of the plastic bag by a section in which at least two plastic films are sealed to each other. The edge of the plastic bag includes a sealed edge of the sealed region. A method for making the plastic bag includes heat-sealing the films to each other to form the sealed region. The method further includes cutting the films such that part or whole of the sealed edge is formed by a cut edge. The method further includes heating an area formed by the cut edge of the sealed edge to smooth the area.

A plastic bag includes a sealed region. The sealed region is formed along part or whole of an edge of the plastic bag by a section in which at least two plastic films are sealed to each other. The edge of the plastic bag includes a sealed edge of the sealed region. A method for making the plastic bag includes heat-sealing the films to each other to form the sealed region. The method further includes cutting the films such that part or whole of the sealed edge is formed by a cut edge. The method further includes heating an area formed by the cut edge of the sealed edge to smooth the area.