The present disclosure relates to an apparatus and method for manufacturing spouted pouch containers. The method includes arranging an upper and lower strip with their inner sides on top of each other, folding at least one longitudinal edge of the upper strip away from the lower strip to expose both an inner side portion of the folded longitudinal edge of the upper strip and an inner side portion of the lower strip, arranging a spouted cover strip on top of the exposed inner side portions, sealing pairs of side walls of the upper and lower strip to each other and sealing the spouted cover strip to the exposed inner side portion of the lower and upper strips, and cutting the upper strip and lower strip into individual pouch containers. The apparatus is provided for carrying out the manufacturing method.

An overpack assembly and a method of making an overpack assembly, the overpack assembly includes a liner positioned within an overpack. In one embodiment, the method includes making a liner including providing a first sheet including a fitment positioned over a second sheet, the first sheet attached to the second sheet along an attachment seam at an entire perimeter edge. The first sheet is pulled apart from the second sheet at a center of the liner, forming a three-dimensional liner with triangular wings. A vertical seam is formed across each triangular wing, the vertical seam being perpendicular to the attachment seam, where a length of the vertical seam corresponds to the height of the liner when in use. The liner is positioned within the overpack.

A method of forming reinforced packages. The method can comprise moving a blank in a machine direction on a blank conveyor, and forming a tubular web while moving a first web of material and a second web of material in the machine direction. The forming the tubular web can comprise at least partially sealing at least a portion of the first web and the second web together to form a sealed margin of the tubular web. The method further can comprise forming a liner by cutting the tubular web, forming an attached blank by attaching the liner to the blank, and moving the attached blank in the machine direction on the blank conveyor.

A method of forming reinforced packages. The method can comprise moving a blank in a machine direction on a blank conveyor, and forming a tubular web while moving a first web of material and a second web of material in the machine direction. The forming the tubular web can comprise at least partially sealing at least a portion of the first web and the second web together to form a sealed margin of the tubular web. The method further can comprise forming a liner by cutting the tubular web, forming an attached blank by attaching the liner to the blank, and moving the attached blank in the machine direction on the blank conveyor.

A wrapping material includes a substrate and a buffer layer, wherein the substrate has a first lateral edge and a second lateral edge, and the buffer layer has a third lateral edge and a fourth lateral edge. The buffer layer is stacked on the substrate. The first lateral edge of the substrate is tightly merged with the third lateral edge of the buffer layer, and the second lateral edge of the substrate is tightly merged with the fourth lateral edge of the buffer layer. A method of making a wrapping material includes: providing a substrate; stacking a buffer layer on the substrate; using a thermal cutting tool to cut the stacked substrate and buffer layer so that the substrate and the buffer layer are tightly merged at where they are cut as being melted by heat.

A wrapping material includes a substrate and a buffer layer, wherein the substrate has a first lateral edge and a second lateral edge, and the buffer layer has a third lateral edge and a fourth lateral edge. The buffer layer is stacked on the substrate. The first lateral edge of the substrate is tightly merged with the third lateral edge of the buffer layer, and the second lateral edge of the substrate is tightly merged with the fourth lateral edge of the buffer layer. A method of making a wrapping material includes: providing a substrate; stacking a buffer layer on the substrate; using a thermal cutting tool to cut the stacked substrate and buffer layer so that the substrate and the buffer layer are tightly merged at where they are cut as being melted by heat.

A method for manufacturing pouches made of at least partly thermoplastic material, including the steps of superimposing at least two webs of at least partly thermoplastic material, joining the webs at adhesion regions or lines, and cutting the webs at cutting regions or lines in order to provide pouches. In a condition in which the webs are superimposed, the method further includes the step of mutually aligning the webs by causing the elongation of at least one of the two webs via the application of heat.

A punching machine includes a punch blade and a support for supporting a spout. The punching machine further includes a drive mechanism. When the punch blade and the spout supported by the support face each other in a direction perpendicular to a web with the web interposed between the punch blade and the spout, the drive mechanism moves one of the punch blade or the support towards the other in the vertical direction to punch a hole in the web using the punch blade and the spout.

In certain examples, a machine that forms a web into bags or pouches includes a sealing section through which the web is conveyed in a machine direction. The sealing section is configured to form a lap seal in the web and has an input end configured to receive the web which has a first web section and a second web section. An ultrasonic sealer with a horn and an anvil defines a nip therebetween through which the first web section passes. The ultrasonic sealer is configured to form the lap seal in the first web section. The anvil is positioned between the first web section and the second web section. An output end is configured to dispense the web with the lap seal formed therein.

The present invention relates to a method for making packages (100) made of flexible material. The method comprises a first step which consists in providing a first strip (19) and a second strip (20) made of flexible material, positioned on top of each other along a conveying direction and preferably having the same width. Moreover, the method comprises a second step of securing the first strip (19) to the second strip (20) by means of a welding surface (24) which extends in a direction perpendicular to the conveying direction of the first and the second strip (19, 20) for a first length (h4) which is less than the width (h3) of each of the first and the second strip (19, 20); wherein the welding surface (24) is positioned at a first side edge (39) of the first and the second strip (19, 20). In addition, the present invention also comprises a machine (200) which allows using such method.