Multilayer Films have a first skin layer that is prepared from a high density polyethylene and a second skin layer (also referred to as the sealant layer) that is prepared from a linear low density polyethylene (LLDPE) having a density of from 0.90 to 0.92 g/cc and a Dilution Index, Yd, of greater than 0°. Seals can be prepared by placing two pieces of this film against each other such that the sealant layers are in contact with each other, then applying heat to at least one high density skin layer such that heat is transmitted/conducted through the multilayer film in a sufficient amount to melt the sealant layer and form a seal. The use of LLDPE having a Dilution Index of greater than 0° has been found to improve the sealing performance of multilayer films in comparison to multilayer films where the sealant layer is a conventional LLDPE having a Dilution Index of less than 0°.

Insulated packaging is provided including an inner substrate and an outer substrate attached to the inner substrate to form an air gap therebetween. An expandable material including expandable microspheres is provided with the expandable material disposed between the inner substrate and the outer substrate. An adhesive material different than the expandable material is disposed between the inner substrate and the outer substrate to attach the inner substrate to the outer substrate. A method for forming the insulated packaging is also provided.

Insulated packaging is provided including an inner substrate and an outer substrate attached to the inner substrate to form an air gap therebetween. An expandable material including expandable microspheres is provided with the expandable material disposed between the inner substrate and the outer substrate. An adhesive material different than the expandable material is disposed between the inner substrate and the outer substrate to attach the inner substrate to the outer substrate. A method for forming the insulated packaging is also provided.

A shipping bag or sack having side gussets, an easy open double fold, and tightly sealed stepped ends is described that withstands internally forces at the easy open end during drop tests. The side gussets include a stepped feature that may be incorporated into polywoven, thermoplastic and paper bags. The bags further include a two step fold and seal process.

Bags for containing various retail items, such as food items, and methods of forming the same. In some aspects, a bag having a top and bottom is provided. The bags can include a first layer and a second layer opposite the first layer and uniformly extending from the first layer. In some aspects, the bag can further include a first side seam between a side of the first layer and an opposing side of the second layer and a second side seam between a side of the second layer and an opposing side of the second layer. The first layer and the second layer each have an un-folded edge substantially parallel to the bottom fold. In some aspects, the bags include a bottom V-shaped fold extending along a transverse axis relative to the first side seam and the second side seam, the bottom V-shaped fold forming a seamless bottom.

Disclosed are embodiments of a volume control storage bag and methods of making same. The volume control storage bag may have first and second sidewalls, a double-locking closure mechanism with a first closure element extending along the first sidewall and a second closure element extending along the second sidewall, each closure element having a channel and an elongated member configured for interlocking with one another. A gusset is sealed along three sides of the first and second sidewalls, leaving an opening through the closure mechanism and defining an interior space having a specific volume. Corner seals may be formed at the corners of the first and second sidewalls, further reinforcing the double-locking closure mechanism for an airtight and hence waterproof seal. The volume control storage bag may be made of a food-grade polyethylene vinyl acetate blend, approximately 90% or less ethylene vinyl acetate and approximately 10% or less polyethylene.

The invention relates to a system for manufacturing medical pouches and a method for manufacturing medical pouches in a system, said pouch being made from two layers of plastic film and at least one component per pouch, the system comprising a group of positioning aids for the components as well as a group of supports for the positioning aids, the positioning aids being supported on the supports which are conveyed in an endless path with the aid of a guiding mechanism, the system further comprising a component application station designed to bring a component, which has been introduced into the station by a positioning aid with the aid of a support, into a joining connection with the plastic film. The invention is characterized in that on the endless path, the supports are alternately guided first along a process run and then along a return run; the supports are placed at a certain distance from one another in the process run, are accelerated to increase the distance therebetween when the supports travel along the return run, and are decelerated to reduce the distance therebetween again when the supports intermittently travel along the process run. As a result, the system requires fewer product-specific parts.

A method and apparatus for forming pouches and/or bags is disclosed. A seal and/or insert is crushed using a multiphase sealer or crusher.

A trifold side seamed film produce bag includes a front wall and a back wall, first and second side edges sealed together and a seamless bag bottom. The bag is joined at the side edges to additional bags by a perforation. The bag is corona treated on at least one wall and promotional material is printed on the treated surface. The bags are folded to one third of their height to fit compact bag roll dispensers. The bags are folded in a Z-fold or C-fold configuration. The method includes manufacturing the bags and winding them onto cores or forming the bags into coreless rolls. An apparatus for forming the side seamed bags includes an extruder, a tubing flattener, a perforator, a sealer, a corona treater, a printer and a slitter. The treated, printed bags may be stored on rolls for later slitting into two bag streams and folding into thirds.

A method and apparatus for making bags or pouches is disclosed. It includes a track, at least two sleds that move on the track, and operating stations mounted on the sleds. The film moves along the track, and the sleds move with the film while performing operations on the film. The system can have the sleds stationary while operating for an intermittent machine, and move to reconfigure when the film is moving. The operating stations include one or more of a sealer, a heater, a cooler, an inserter, a knife, a punch, a perforator, a static charger, and a printer. The track forms a continuous path or is linear. A controller controls the sleds and operating stations. The controller includes an operating time and/or a reconfiguration module. The operating time module is responsive to a user set material thickness or a sensed material thickness.