A process for producing bags comprising: feeding a bottom web, a first side web and a second side web in a conversion process, each of the webs having a first side edge and a second side edge, wherein the first side edge of the first side web is aligned with the first side edge of the second side web, the second side edge of the first side web is aligned with the first side edge of the bottom web, and the second side edge of the second side web is aligned with the second side edge of the bottom web, thereby forming an inverted T-shaped web comprising a base having first and second wing portions and a riser, wherein the first wing portion comprises the bottom web and first side web, the second wing portion comprises the bottom web and the second side web, and the riser comprises the first and second side webs; sewing the first side web to the bottom layer in the first wing portion with a repeating pattern comprising a truncated triangle having a narrow portion and wider portion, and a tab separating the triangles, wherein the narrow portion of the triangle points toward the second side edge of the first side web; sewing the second side web to the bottom layer in the second wing portion with a repeating pattern comprising a truncated triangle having a narrow portion and wider portion, and a tab separating the triangles, wherein the narrow portion of the triangle points toward the second side edge of the second side web; contacting the first and second wing portions by folding them toward each other, thereby forming a folded web; rotating the folded web to the horizontal; sewing the first and second webs together in the riser with a repeating pattern comprising a flat-bottomed U shape with tabs separating the repeating U's, where the flat bottom of the U faces the first side edge of the first and second side webs, and the tabs separating the flat-bottomed U's are bisecting the tab separating the triangles in the first and second wing portions, thereby forming a web of sewn bags; cutting the web along the edge of sewn bags to remove the sewn portion corresponding to the flat bottom portion of the flat bottom U shape parallel to the edge, thereby forming a web of open top bags; and transversely cutting the web of open top bags at the middle of the truncated triangles and bisecting the repeating U's, thereby forming separate, open bags, and optionally scrap material.

A method of producing flexible polypropylene fabric bags with heat fused seams comprising providing fabric pieces, wherein each fabric piece has a coated side and an uncoated side; positioning fabric pieces so that a coated side of one fabric piece faces a coated side of another fabric piece; selecting an area of fabric to be joined for forming a seam or joint; applying heat to the area to be joined that is less than the melting point of the fabrics, for forming one or more seams or joints and wherein the heat fused seams or joints of a resulting polypropylene bag retains at least 85% of the fabric strength without using sewing machines.

A method of producing flexible polypropylene fabric bags with heat fused seams comprising providing fabric pieces, wherein each fabric piece has a coated side and an uncoated side; positioning fabric pieces so that a coated side of one fabric piece faces a coated side of another fabric piece; selecting an area of fabric to be joined for forming a seam or joint; applying heat to the area to be joined that is less than the melting point of the fabrics, for forming one or more seams or joints and wherein the heat fused seams or joints of a resulting polypropylene bag retains at least 85% of the fabric strength without using sewing machines.

Articles having mechanically strengthened seams (320) and methods of making the same are provided. An article includes at least one material sheet (311) and a seam (320) formed from an overlap of two portions (310, 314) of the at least one material sheet (311) and an adhesive (312) deposited between the two portions (310, 314) of the at least one material sheet (311) along at least a portion of the overlap, the adhesive (312) sealing the two portions (310, 314) of the at least one material sheet (311), wherein at least one of the two portions (310, 314) of the material sheet (311) comprises a plurality of indents (322) on a surface thereof, such that the adhesive (312) penetrates the material sheet (311) at the indents (322) to provide a mechanical bond between the two portions (310, 314) of the at least one material sheet (311).

Articles having mechanically strengthened seams (320) and methods of making the same are provided. An article includes at least one material sheet (311) and a seam (320) formed from an overlap of two portions (310, 314) of the at least one material sheet (311) and an adhesive (312) deposited between the two portions (310, 314) of the at least one material sheet (311) along at least a portion of the overlap, the adhesive (312) sealing the two portions (310, 314) of the at least one material sheet (311), wherein at least one of the two portions (310, 314) of the material sheet (311) comprises a plurality of indents (322) on a surface thereof, such that the adhesive (312) penetrates the material sheet (311) at the indents (322) to provide a mechanical bond between the two portions (310, 314) of the at least one material sheet (311).

A plastic thread bonding method and structure for folding edge of a FIBC includes setting the folding edge of the FIBC flatly on a metal solid surface; using a cooling device to maintain a condensation temperature of the solid surface; performing a needle insertion action of the folding edge by a plastic injection needle, and condensing and crystallizing at the eyelet to form a base point; performing a needle withdrawal action by the plastic injection needle to fill up a melted plastic into the eyelet, applying a pressurized cold air to condense the melted plastic to from a thread post; performing a horizontal translation action of the plastic injection needle or the folding edge, and applying the pressurized cold air to condense the melted plastic to form a thread bridge; and repeating the aforementioned procedure to form a next base point, a next thread post and a thread bridge.

Disclosed is a method and system for making a bag. The method comprises providing secondary textile bed linen, such as for example a discarded sheet; cutting the secondary textile bed linen according to the shape of the bag; stitching the secondary textile bed linen according to a shape of the bag. The method and system may comprise the use of a combined mangle and cutter to moisture secondary textile bed linen, press and feed the secondary textile bed linen, dry the secondary textile bed linen, and cut the secondary textile bed linen to a plurality of single pieces, each single piece making a bag when stitched together. A bag is also disclosed.

A method of producing flexible polypropylene fabric bags with heat fused seams comprising providing fabric pieces, wherein each fabric piece has a coated side and an uncoated side; positioning fabric pieces so that a coated side of one fabric piece faces a coated side of another fabric piece; selecting an area of fabric to be joined for forming a seam or joint; applying heat to the area to be joined that is less than the melting point of the fabrics, for forming one or more seams or joints and wherein the heat fused seams or joints of a resulting polypropylene bag retains at least 85% of the fabric strength without using sewing machines.

Articles having mechanically strengthened seams (320) and methods of making the same are provided. An article includes at least one material sheet (311) and a seam (320) formed from an overlap of two portions (310, 314) of the at least one material sheet (311) and an adhesive (312) deposited between the two portions (310, 314) of the at least one material sheet (311) along at least a portion of the overlap, the adhesive (312) sealing the two portions (310, 314) of the at least one material sheet (311), wherein at least one of the two portions (310, 314) of the material sheet (311) comprises a plurality of indents (322) on a surface thereof, such that the adhesive (312) penetrates the material sheet (311) at the indents (322) to provide a mechanical bond between the two portions (310, 314) of the at least one material sheet (311).

A method of producing flexible polypropylene fabric bags with heat fused seams comprising providing fabric pieces, wherein each fabric piece has a coated side and an uncoated side; positioning fabric pieces so that a coated side of one fabric piece faces a coated side of another fabric piece; selecting an area of fabric to be joined for forming a seam or joint; applying heat to the area to be joined that is less than the melting point of the fabrics, for forming one or more seams or joints and wherein the heat fused seams or joints of a resulting polypropylene bag retains at least 85% of the fabric strength without using sewing machines.