A method for producing reusable packaging from a carton. A rectangular blank has sides X and Y, a total area xy, 2(a+h)≤x≤3(a+h)+a, and y−2(h+r)≤b≤y, where a and b are side dimensions, h is height, and r is width, or width reduced by height h, of the periphery region R of the finished packaging. The method includes: producing folding lines B in the blank parallel to a first side Y at these distances from the latter: B.sub.1: a.sub.1=h; B.sub.2: a.sub.2=h+a; B.sub.3: a.sub.3=2h+a; severing of two severing lines T, each starting from opposite sides X, along one of the folding lines B, or the extension thereof; selecting the distance between two end points E.sub.T of the severing lines T which are closer to an axis of symmetry S.sub.1, which is parallel to the side X, such that the distance corresponds to a side B″ of the finished packaging or length of a side M of a packaging insert.

A foldable container moveable between a flat configuration and a three-dimensional configuration is provided. The container includes a first panel having a first engagement feature, a second panel having a second engagement feature, and a third panel having a third engagement feature. The first engagement feature is configured to engage with the second engagement feature so as to secure the container in the three-dimensional configuration. The first engagement feature is also configured to engage with the third engagement feature so as to inhibit the first engagement feature from becoming disengaged from the second engagement feature.

A system in which flat sheet stock can be digitally printed then formed and folded through a pattern process to rapidly create digitally decorated simulated tubing, and/or other unique three-dimensional shapes includes a foldable blank of a flat sheet of material with a plurality of fold lines formed into the flat sheet of material to allow the foldable blank, when folded, to configure at least one post which replicates extruded plastic or metal tubing. The post may define an elongated interior configured to receive an elongated support, after the folding along the fold lines. In a plurality of foldable blanks, each foldable blank including a flat sheet of material, and a plurality of fold lines formed into the flat sheet of material, the flat sheets of material are each foldable along their respective fold lines to configure a plurality of elements fittable together to form a standing display.

A machine is provided that forms blanks of fiberboard material into containers. The machine includes a frame structure, a mandrel assembly, and a carriage assembly. One or both of the mandrel assembly or the carriage assembly can be easily removed from the frame structure such that another mandrel and/or carriage assembly having different dimensions can be easily installed in the place of the removed mandrel and/or carriage assembly.

A system in which flat sheet stock can be digitally printed then formed and folded through a pattern process to rapidly create digitally decorated simulated tubing, and/or other unique three-dimensional shapes includes a foldable blank of a flat sheet of material with a plurality of fold lines formed into the flat sheet of material to allow the foldable blank, when folded, to configure at least one post which replicates extruded plastic or metal tubing. The post may define an elongated interior configured to receive an elongated support, after the folding along the fold lines. In a plurality of foldable blanks, each foldable blank including a flat sheet of material, and a plurality of fold lines formed into the flat sheet of material, the flat sheets of material are each foldable along their respective fold lines to configure a plurality of elements fittable together to form a standing display.

A leak proof container and a method of forming the container from a blank. The blank includes a bottom panel, first and second side panels connected to the bottom panel at opposing lateral edges, and first and second end portions located at opposing longitudinal ends of the blank. Each end portion includes an inner end panel connected to the bottom panel, an outer end panel connected to the inner end panel, and first and second corner panels, each corner panel having an edge connected to a respective one of the first and second side panels and having an edge connected to the inner end panel. First and second locking tabs are defined in the outer end panel, each locking tab being defined by a lateral separation line located longitudinally inward from an outer longitudinal edge of the outer end panel and extending laterally to define a free tab end.

Aspects of the disclosure relate to a carrier in the form of a tray and to a blank for forming the carrier and to a method of assembling the carrier into a flat collapsible form. The carrier comprises a base wall, opposed side walls hingedly connected to opposed sides of the base wall, and opposed end walls hingedly connected to opposed ends of the base wall. Each of the end walls is coupled to each of the side walls by a corner structure. The corner structure comprises a first corner panel, a second corner panel and a web panel hingedly connected to each of the first and second corner panels. The web panel is disposed between first and second corner panels in face contacting relationship therewith. The web panel comprises a cutaway located distally from the base wall, such that the first corner panel is securable to the second corner panel.

Provided herein is a machine for forming a container from a blank including a tray and a lid. The machine has an upstream end where the blank is loaded and a downstream end where the container is discharged and includes a frame, a pre-forming assembly, and a mandrel assembly. The pre-forming assembly is configured to partially form the lid and the tray by folding each of a plurality of side panels of the blank and further form the tray by partially folding a front panel assembly of the blank, the front panel assembly including a front panel and a roll-over panel. The mandrel assembly is mounted to the frame and configured to engage a bottom panel of the tray to form each of a plurality of corners of the tray and fold the roll-over panel to form a front wall of the container.

A pre-punched material sheet for constructing a packaging trough, the material sheet includes a sub-area that has been punched out incompletely so that the sub-area is connected to a residual area of the material sheet through a plurality of retaining lugs. The material sheet is positioned on top of a female die part of a forming tool and the sub-area at least partially covers an opening of a forming cavity of the female die part. The residual area of the material sheet may be clamped in position against the female die part. The sub-area of the material sheet is sucked onto an insert in the forming cavity using a vacuum. The insert is vertically movable in the forming cavity from a first position to a second position to draw the sheet into the forming cavity and thereby form the packaging trough.

A conveyor receives a cardboard box formed about an article, with a first lateral flank uncovered. An inlet receives the cardboard box with the first lateral closing wall coplanar with a base wall, a second lateral closing box wall folded to cover a second lateral article flank, a third lateral closing box wall folded to cover a third lateral article flank, a fourth lateral closing box wall folded to cover a fourth lateral article flank, and an upper closing box wall folded to cover an upper article face. An arrest stops the box, a first folding component rotates and folds the first lateral closing box wall to cover the first lateral article flank, and second folding component rotates a closing tab (AC), hinged to the upper closing wall to fold and bring a closing tab against the first lateral closing wall for closing the cardboard box.