An extensible slit sheet paper product is produced having an expandable slit pattern that forms open cells upon expansion of the paper product. The paper product is an extensible paper having an extensibility in the range from 1-9% in the machine direction and 1-5% in the cross direction. The expansion produces an array of hexagonal cells. The expanded extensible paper can be used to wrap an object for shipping by wrapping and cushioning the object in the expanded slit sheet material. The extensible, expandable slit sheet paper can be wrapped around itself to produce a void fill product.

A full recycling environmental protection packaging structure and a manufacturing method thereof applied to express deliveries, postal services and logistics and made of a planar structure of paper. The packaging structure includes a first surface and a protecting layer overlapped on the first surface. The protecting layer includes at least one layer of liner which is a three-dimensional network structure formed by paper material being stretched after being die-cut. The planar structure is sealed edges thereof and an opening is reserved to form a bag body. The packaging structure of the present disclosure can overcome problems that kraft paper bubble bags or envelopes, and paper and plastics can't be separated and recycled to pollute environment in the prior art. At the same time, it can solve technical problems of dust pollution and poor air quality caused by using powdery and granular soft structures used as buffers.

Exemplary embodiments pertain to a combined shipping and expansion device for shipping a roll of unexpanded slit sheet material and for expanding the slit sheet material. In some examples, the device includes: a container made with recyclable paper or board; a roll of slit sheet material wound around a core member and positioned within the container; the roll of slit sheet material having a slit pattern that forms open cells upon expansion; the core member being made with recyclable paper or board and having a length greater than a width of the roll of slit sheet wound around the core member and having protrusions that extend beyond each side of the roll of slit sheet material; a plurality of yoke members within the container, including at least one yoke member that rotatably receives a first of the protrusions and at least one yoke member that rotatably receives a second of the protrusions; and the container having a dispensing opening through which the slit sheet material wound around the core member can be extended and pulled, causing the core member to rotate relative to the yoke members via rotation of the roll of slit sheet material. The combined shipping and expansion device is made from substantially entirely recyclable paper or board materials, whereby after complete dispensing of the slit sheet material from the shipping and expansion device, the combined shipping and expansion device can be recycled in a paper recycling facility.

A full recycling environmental protection packaging structure and a manufacturing method thereof applied to express deliveries, postal services and logistics and made of a planar structure of paper. The packaging structure includes a first surface and a protecting layer overlapped on the first surface. The protecting layer includes at least one layer of liner which is a three-dimensional network structure formed by paper material being stretched after being die-cut. The planar structure is sealed edges thereof and an opening is reserved to form a bag body. The packaging structure of the present disclosure can overcome problems that kraft paper bubble bags or envelopes, and paper and plastics can't be separated and recycled to pollute environment in the prior art. At the same time, it can solve technical problems of dust pollution and poor air quality caused by using powdery and granular soft structures used as buffers.

A manufacturing method of a full recycling environmental protection packaging structure having a paper planar structure includes step S1, preparing at least two rolls of base paper rolls; step S2, selecting at least one roll of base paper roll, performing unreeling processing on the at least one roll of base paper roll to form a die-cutting paper, rewinding the die-cutting paper to be reserved; step S3, selecting at least one roll of base paper roll and at least one roll of die-cutting paper roll, synthetically unreeling the at least one roll of base paper roll and die-cutting paper roll along a same direction, stretching a die-cutting paper coiled material to form a liner belt, adhering the liner belt and an unreeled base paper reel belt to form a planar structure belt; step S4, sealing the planar structure on edges thereof so as to form a bag body having an opening.

A method of preparing a packaging laminate includes conveying a mesh of paper material having perforations against a rigid edge causing, at substantially each perforation, a mesh portion at the leading side to have an average elevation lower than that of a mesh portion on the trailing side of the perforation. The method includes expanding the perforations into cells separated from one another by legs interconnected by nodes defined in the mesh Top and bottom surfaces of the legs and nodes are reoriented from an initial orientation substantially parallel with a direction of conveyance of the mesh to an expanded orientation oblique to the direction of conveyance, such that, in the expanded orientation, the top surfaces of the nodes are substantially parallel with each other. The method includes attaching an outer liner to at least some of the bottom surfaces so as to form the packaging laminate.

Exemplary embodiments pertain to a combined shipping and expansion device for shipping a roll of unexpanded slit sheet material and for expanding the slit sheet material. In some examples, the device includes: a container made with recyclable paper or board; a roll of slit sheet material wound around a core member and positioned within the container; the roll of slit sheet material having a slit pattern that forms open cells upon expansion; the core member being made with recyclable paper or board and having a length greater than a width of the roll of slit sheet wound around the core member and having protrusions that extend beyond each side of the roll of slit sheet material; a plurality of yoke members within the container, including at least one yoke member that rotatably receives a first of the protrusions and at least one yoke member that rotatably receives a second of the protrusions; and the container having a dispensing opening through which the slit sheet material wound around the core member can be extended and pulled, causing the core member to rotate relative to the yoke members via rotation of the roll of slit sheet material. The combined shipping and expansion device is made from substantially entirely recyclable paper or board materials, whereby after complete dispensing of the slit sheet material from the shipping and expansion device, the combined shipping and expansion device can be recycled in a paper recycling facility.

According to some illustrative embodiments, a protective product is provided that includes: at least one expandable slit paper sheet, said at least on expandable slit paper being expanded between opposing ends of said slit paper; a first embossed paper sheet facing said expanded slit paper sheet and a second paper sheet facing an opposite side of said at least one expanded slit paper sheet, at least one of said first embossed paper sheet and said second paper sheet being fixed to said expanded slit paper sheet at the opposing ends of said expanded slit paper sheet and thereby maintaining said expanded paper in its expanded state, said first embossed paper sheet having a plurality of embossings that increase the rigidity of said embossed paper sheet, whereby inhibiting deformation of said embossed paper sheet that is fixed to said expanded slit sheet paper.

A dunnage conversion assembly includes a supply of expandable sheet material and a dunnage conversion apparatus configured to expand the expandable sheet material. The apparatus includes a frame, a supply support mounted to the frame to support a supply of sheet material, and first and second expansion members rotatably mounted to the frame downstream of the supply support to receive the sheet material therebetween. At least one of the first expansion member or the second expansion member is rotatably driven. A drive assembly of the apparatus includes a drive member and a motive device that drives rotation of the drive member to dispense the sheet material from the supply. The drive member is movable between an operating position adjacent the supply support and a disengaged position spaced from the supply support. The drive member in the operating position is biased toward the supply support.

In accordance with a broad embodiment of the invention, a novel paper product is comprised of two or more slit sheet packing material layers, each layer having its own slit pattern design to create interlocking layers of expansion sheet packaging materials. Each layer expands to create a three dimensional open netting of cells of hexagons, and the like, and is designed to have limited nesting with its opposing layer, thereby maximizing the thickness of the combined layers as compared to nested layers. Adjacent layers have differing slit patterns and can be expanded through expander type machinery such that the expansion rates of the differing slit pattern layers can be varied to deliver the same width of exiting expanded material from each layer. Preferably the differing slit pattern produce when expanded, inclined land areas that have the same number of rows per inch, but different angles of inclination of the land areas, such that adjacent layers can interlock, that is, have a restricted amount of nesting.