The present disclosure is directed to an inflatable-cushion inflation and sealing device. The device includes an inflation assembly configured for insertion between first and second overlapping film plies. The inflation assembly includes a fluid conduit configured to direct a fluid in between the plies to form one or more cushions. The fluid conduit includes a nozzle. The inflation assembly includes a cutting member. The cutting member includes a blade holder with a blade and a blade guard mounted thereon. The blade guard has a safety position in which the blade is covered and a retracted position in which the blade is exposed. Installation of the blade holder onto the inflation assembly automatically positions the blade in the working position with the blade guard retracted. Removing the tray from the inflation assembly automatically positions the blade in the safety position by covering the blade with the blade guard.

A package preparation system includes a material conveyable along a longitudinal direction and including two folded layers of polymeric film joined at a fold. The fold extends longitudinally and defines a first side of the material opposite an open second side. A first welding device forms partition welds located between the two folded layers and extending from the fold to a terminus inward of the open side. A second welding device forms first and second seal welds that extend from the fold to the open side and are spaced from each other by a length extending longitudinally and traversing a plurality of the partition welds. The system includes a device comprising a nozzle insertable in the open side, and clamps that traverse the length and temporarily seal the open side around the nozzle while the nozzle inflates interior channels defined between the plurality of partition welds.

A transfer and dispensing apparatus is disclosed for the conveying and separation of packaging material, cushions or pillows when needed by the operator. When a packer working over a conveyor receives a box that requires void fill, an operating switch such as a foot pedal is depressed to dispense pillows from the apparatus and into the box in a connected strip. When the operating switch is released, the apparatus stops dispensing pillows, separates the continuous strip of pillows along a transverse perforation in the strip, and ejects the end of the separated segment. The packer can then complete packing the box by placing the severed end of the pillows into the box, advance to the next box, and repeat the process. The transfer and dispensing apparatus may be positioned in any convenient location including adjacent to, above or attached to the inflation device.

A flexible structure inflation device, comprising an inflation assembly configured for insertion between first and second overlapping film layers of a web of material, the inflation assembly having a fluid conduit configured directing a fluid in between the layers to inflate the web; and a cutting member held magnetically in an operative position adjacent the inflation assembly to cut the film passing over the inflation assembly.

The present disclosure relates generally to a method and a machine for creating protective packaging. The machine includes a controller including a processing element and a display in electrical communication with the processing element. In response to a user input or a machine operation input, the processing element selects demonstrative content corresponding to the user input or the machine operation input and the display displays the demonstrative content. Examples of demonstrative content include tutorial videos or photographs illustrating how to operate the machine, how to replace consumables used by the machine, replace or repair machine components, and/or how to package certain items using packaging materials created by the machine.

A device for manufacturing gas filled cushions from preconfigured film material. The device comprises a housing, a film roll holder for supporting a roll of preconfigured film material in a rotatable manner, a gas supply unit, a sealing unit, and conveying means for conducting the film material away from the roll and for conducting said film material along the gas supply unit and the sealing unit in a conducting direction. The device is mountable to a stillage in multiple positions.

Webs of inflatable mailer pouches and associated methods are disclosed. Pouches include a multilayer inner cushion structure with inflatable compartments and a fill channel disposed at a first longitudinal edge of the structure. An outer layer with a closure flap is secured to the inner structure. The inner cushion structure and outer layer are folded at a bottom edge of the pouch to form first and second panels of the pouches. The fill channel may be disposed at a top of the first panel and the closure flap disposed at a top of either the first or the second panel. The fill channel extends beyond a top of the second panel and the closure flap is extendable beyond the top of the fill channel. When wound, the closure flap is folded so that the fill channel of each pouch layer is exposed at a lateral face of the cylinder.

A machine for providing cushioning products of varying lengths from a supply of a web material having sequential transverse rows of inflated protrusions. A pair of opposing feed members form a feed nip for moving the web along a path of travel. At least one sensor detects location information for the sequential rows of inflated protrusions as the web travels along the path of travel. A severing device is moveable between (i) an engaged position to separate the web transversely or perforate the web transversely and (ii) a disengaged position. A controller is programmed (i) to receive the location information and (ii) to operatively control the severing device to move it to the engaged position when a selected row is in a determined position relative the severing device.

A machine for producing cushioning material comprises: a frame; at least a first supply assembly preferably mounted on said frame, the first supply assembly supplying a first web-type feed material; and at least a first transformation assembly mounted on said frame which transforms the first web-type feed material into a first cushioning material. It is suggested that it further comprises: at least a second supply assembly preferably mounted on said frame, the second supply assembly supplying a second web-type feed material; and at least a second transformation assembly mounted on said frame which transforms the second web-type feed material into a second cushioning material.

A cushioning apparatus configured to be placed inside of a shipping container includes a plurality of inflation chambers. Each of the chambers is characterized as having a general shape, when inflated, of a truncated rectangular pyramid. Each of the plurality of inflation chambers is foldably coupled to another of the plurality of inflation chambers at an edge of said inflation chamber. The plurality of inflation chambers, when inflated, are configured to be folded into a shape that surrounds a void between said plurality of inflation chambers. There may be six inflation chambers.