A transfer and dispensing apparatus is disclosed for the conveying and separation of packaging material, cushions or pillows when needed by the operator. When a packer working over a conveyor receives a box that requires void fill, an operating switch such as a foot pedal is depressed to dispense pillows from the apparatus and into the box in a connected strip. When the operating switch is released, the apparatus stops dispensing pillows, separates the continuous strip of pillows along a transverse perforation in the strip, and ejects the end of the separated segment. The packer can then complete packing the box by placing the severed end of the pillows into the box, advance to the next box, and repeat the process. The transfer and dispensing apparatus may be positioned in any convenient location including adjacent to, above or attached to the inflation device.

An inflatable packaging material includes two outer films, a plurality of valve films, and a non-sealable material positioned between the valve films. The films are sealed together by a plurality of seals, including a valve seal extending across the material. The seals define a plurality of air columns and an inflation passage in communication with the columns. The non-sealable material is arranged to form valve portions positioned along the valve seal and spaced passage portions positioned along the inflation passage. The valve portions provide valve passages through the valve seal, to allow airflow into each air column. The passage portions are arranged such that one side seal passes through a space between the passage portions to seal one end of the inflation passage, and the other side seal passes through one of the passage portions to create an open inflation port. The valve films allow air to pass through from the inflation passage to the columns, and prevent reverse flow of air from the columns into the inflation passage.

A flexible structure inflation device, comprising an inflation assembly configured for insertion between first and second overlapping film layers of a web of material, the inflation assembly having a fluid conduit configured directing a fluid in between the layers to inflate the web; and a cutting member held magnetically in an operative position adjacent the inflation assembly to cut the film passing over the inflation assembly

A heat-seal apparatus of an air-bubble machine and the method thereof, comprising: an air-bubble machine main-body; at least one electromagnetic heating assembly for producing a magnetic force; at least one magnetically conductive heat-seal assembly to heat-seal at least one air-bubble film; at least one support-portion to make an interval space between the electromagnetic heating assembly and the magnetically conductive heat-seal assembly; and at least one transmission shaft-body. The magnetic force generated by the electromagnetic heating assembly passes through the interval space to mutually interact with the magnetically conductive heat-seal assembly by electromagnetic induction, and the magnetically conductive heat-seal assembly is heated in a non-contact manner to make the heating be very rapid and uniform. The magnetically conductive heat-seal assembly is driven by the transmission shaft-body to move the air-bubble film which is simultaneously heat-sealed when being moved, thereby improving the use efficiency of energy.

A method for making an insulating dunnage product includes the steps of (a) permanently deforming at least one non-planar interior layer that includes a paper sheet to form a plurality of air pockets; (b) surrounding the at least one interior layer on all four sides and over the top and bottom sides of the at least one interior layer with at least one outer layer of sheet material; and (c) peripherally sealing the at least one outer layer to capture the at least one interior layer therein such that the interior layer has major portions that are free to shift relative to adjacent portions of the at least one outer layer.

A system for active alignment of an inflatable web with respect to an inflation nozzle as the web is dispensed from a roll for serial inflation by the inflation nozzle, the inflatable web including top and bottom sheets sealed together by transverse seals to define a series of inflatable chambers having an opening between the terminal ends of the transverse seals and proximate a longitudinal edge of the web for receiving inflation fluid from the nozzle, the system comprising: a spool adapted to support the roll so that the roll rotates about the spool as the inflatable web is withdrawn from the roll; an actuator arranged to adjust the position of the roll along the length of the spool; an inflation nozzle adapted to provide inflation fluid into the openings of the inflatable chambers as the web travels along a path of travel past the inflation nozzle; a tracking sensor comprising: a sensor arm pivotally mounted at a pivot point at a given location relative the inflation nozzle, the sensor arm having a contact portion, the sensor arm adapted to pivot on the pivot point as the terminal ends of the transverse seals of the web contact the contact portion of the sensor arm; and an analogue sensor adapted to detect the movement of the sensor arm and to generate an analogue signal varying in relation to the movement of the sensor arm; and a controller operative to receive the analogue signal and based on the analogue signal to send output to the actuator to adjust the position of the roll on the spool to maintain the transverse position of the web within a predetermined range.

An inflation device for pressurized inflation of an un-inflated package, the package comprising two layers, which are generally flat prior to inflation, and an inflation opening, the inflation device comprising an inflation tool, for contacting the package at the inflation opening to inflate the package through the inflation opening using inflation fluid from a pressure source, the inflation tool having an enclosing surface to enclose the inflation opening externally of the package. The inflation tool is larger than the inflation opening so as to ensure that the inflation opening is actually enclosed.

An inflatable structure may be formed from a single piece of flexible film. The inflatable structure may include quilting seals which divide the inflatable chamber. The inflatable structure may include a one-way valve including an internal valve opening, a channel, and an external valve opening. A locator aperture positioned in the channel may be surrounded by a valve position-retention seal. A corresponding inflation device fills the inflatable structure with air and may do so without requiring heat sealing or insertion into the one-way valve. The inflation device may include a mechanical registration device configured to engage the locator aperture and position the one-way valve at a desired position with respect to an outlet of a source of pressurized air. The inflation device may detect when the inflatable structure is filled with a desired amount of air and automatically shut off the source of pressurized air.

A control device, comprising a processor and a memory that contains computer readable instructions. When executed by the processor, the computer readable instructions cause the processor to receive a first user input corresponding to first parameters for forming a first unit of packaging material, add first instructions corresponding to the first unit to a queue for a packaging device, receive a second user input corresponding to second parameters for forming a second unit of packaging material, add second instructions corresponding to the second unit to the queue, and transmit the queue to the packaging device to cause the packaging device to create the first and second units of packaging material according to the first and second parameters.

An apparatus configured to dispense a plurality of connected inflatable structures is provided. The apparatus may include a motor which is configured to advance a dispensing device to thereby advance the connected inflatable structures. A sensor is configured to detect a pulling force applied to the dispensing device and configured to output a signal corresponding to the pulling force. A controller is configured to receive the signal and output a control signal to direct the motor to advance the dispensing device in response to the signal to thereby dispense the connected inflatable structures. A related system includes the apparatus in addition to an inflation device configured to inflate the connected inflatable structures and an accumulation bin configured to store the connected inflatable structures. A related method is also provided.