A die and counter die system for impressing a relief pattern onto a substrate, including at least one male die including a contact surface and defining a relief pattern, a compressible counter film including a base layer, a contact layer disposed opposite the contact surface of the at least one male die and spaced therefrom, and a compressible layer disposed between the base layer and the contact layer and attached thereto. The contact layer is featureless in a region thereof opposing the relief pattern on the at least one male die. The compressible counter film has a compressibility, in a direction perpendicular to a broad face of the compressible counter film, in the range of 5-30% at 1.35 MPa. The system further includes a compression mechanism adapted to move the at least one male die and the compressible counter film towards one another in an operative mode.

Die and counter-die systems, polymeric rule dies for such systems, and polymeric formulations suitable for producing such rule dies using digital rule writing. There is provided a rule die for pressure-contacting of a cardboard workpiece surface, including: (a) a die body; and (b) at least one elongate polymeric rule, each rule having: (i) a first elongate base surface adhesively attached to a surface of the die body; and (ii) an elongate protrusion, distally protruding from the die body, the elongate protrusion having an elongate die surface, the elongate die surface including a polymeric material, the elongate die surface having a contact surface adapted to contact the workpiece surface; the contact surface having a length of at least 5 mm and a first width (W) within a range of 0.4 to 1.0 mm, the rule having a height (H) within a range of 1.0 to 4.5 mm; wherein, over a total length of the contact surface, the contact surface having at most 5 surface pocks/meter, the pocks having a diameter above 0.1 mm.

Die and counter-die systems, polymeric rule dies for such systems, and polymeric formulations suitable for producing such rule dies using digital rule writing. There is provided a rule die for pressure-contacting of a cardboard workpiece surface, including: (a) a die body; and (b) at least one elongate polymeric rule, each rule having: (i) a first elongate base surface adhesively attached to a surface of the die body; and (ii) an elongate protrusion, distally protruding from the die body, the elongate protrusion having an elongate die surface, the elongate die surface including a polymeric material, the elongate die surface having a contact surface adapted to contact the workpiece surface; the contact surface having a length of at least 5 mm and a first width (W) within a range of 0.4 to 1.0 mm, the rule having a height (H) within a range of 1.0 to 4.5 mm; wherein, over a total length of the contact surface, the contact surface having at most 5 surface pocks/meter, the pocks having a diameter above 0.1 mm.

A tool-holder column for a unit for converting a flat substrate that has two upper bearings (14, 16) each for supporting one end of an upper rotary tool (10), and two lower bearings (15, 17) each for supporting one end of a lower rotary tool (11), the flat substrate being movable longitudinally between the upper rotary tool (10) and the lower rotary tool (11), the bearings (14, 15, 16, 17) being vertically movable in opposite directions on either side of the longitudinal direction (L) of movement of the flat substrate, and a common drive for the bearings (14, 15, 16, 17) allowing the bearings (14, 15, 16, 17) to be moved simultaneously by one and the same distance in opposite directions, and including a screw device (25), the bearings (14, 15, 16, 17) being mounted one above another on the screw device (25) such that the rotation of the screw device (25) causes the linear movement of the bearings (14, 15, 16, 17) in opposite directions.

A tool-holder column for a unit for converting a flat substrate that has two upper bearings (14, 16) each for supporting one end of an upper rotary tool (10), and two lower bearings (15, 17) each for supporting one end of a lower rotary tool (11), the flat substrate being movable longitudinally between the upper rotary tool (10) and the lower rotary tool (11), the bearings (14, 15, 16, 17) being vertically movable in opposite directions on either side of the longitudinal direction (L) of movement of the flat substrate, and a common drive for the bearings (14, 15, 16, 17) allowing the bearings (14, 15, 16, 17) to be moved simultaneously by one and the same distance in opposite directions, and including a screw device (25), the bearings (14, 15, 16, 17) being mounted one above another on the screw device (25) such that the rotation of the screw device (25) causes the linear movement of the bearings (14, 15, 16, 17) in opposite directions.

A box formed from a plastic corrugated material with soft score lines is provided. The soft score lines are formed to enable the top flaps of the box to lay substantially flat against the outer surface of the box when folded to an open position.

A box formed from a plastic corrugated material with soft score lines is provided. The soft score lines are formed to enable the top flaps of the box to lay substantially flat against the outer surface of the box when folded to an open position.

A system and method for producing a board product made from paper products that have a pre-scored facing in addition to a medium (sometimes called fluting). Conventional corrugated board may feature a cross-corrugated medium and one or more facing that have no score lines that are imprinted (at least prior to assembly with the corrugated medium). Such a conventional board product may be inferior because any score lines that are imprinted will damage the underlying corrugated medium in some manner. A breakdown in the strength of the underlying medium leads to poor precision when the eventual board product is scored, cut, and bent. A lack of precision in folding a board product is known as fishtailing as any articulated portion of the board product may not maintain a precise plane of articulation when bent. Hence, the articulated portion “fishtails” out of alignment. Having precisely located impression lines in register to underlying flutes of a medium ensures correct and precise articulation.

A system and method for producing a board product made from paper products that have a pre-scored facing in addition to a medium (sometimes called fluting). Conventional corrugated board may feature a cross-corrugated medium and one or more facing that have no score lines that are imprinted (at least prior to assembly with the corrugated medium). Such a conventional board product may be inferior because any score lines that are imprinted will damage the underlying corrugated medium in some manner. A breakdown in the strength of the underlying medium leads to poor precision when the eventual board product is scored, cut, and bent. A lack of precision in folding a board product is known as fishtailing as any articulated portion of the board product may not maintain a precise plane of articulation when bent. Hence, the articulated portion “fishtails” out of alignment. Having precisely located impression lines in register to underlying flutes of a medium ensures correct and precise articulation.

A system and method for producing a board product made from paper products that have a pre-scored facing in addition to a medium (sometimes called fluting). Conventional corrugated board may feature a cross-corrugated medium and one or more facing that have no score lines that are imprinted (at least prior to assembly with the corrugated medium). Such a conventional board product may be inferior because any score lines that are imprinted will damage the underlying corrugated medium in some manner. A breakdown in the strength of the underlying medium leads to poor precision when the eventual board product is scored, cut, and bent. A lack of precision in folding a board product is known as fishtailing as any articulated portion of the board product may not maintain a precise plane of articulation when bent. Hence, the articulated portion “fishtails” out of alignment. Having precisely located impression lines in register to underlying flutes of a medium ensures correct and precise articulation.