Patent classifications
B32B15/016
Homogenizing heterogeneous foils for light alloy metal parts
A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.
Homogenizing heterogeneous foils for light alloy metal parts
A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.
Heat-shielding film structure
A heat-shielding film structure comprises a first and a second heat-shielding film. The first heat-shielding film is a heat-shielding film formed on a surface of a component that is formed from an Al alloy with an Al purity of less than 99.0% as a base material. The second heat-shielding film is a heat-shielding film formed on the surface of the first heat-shielding film. The second heat-shielding film is obtained by anodizing treatment of Al foil with an Al purity equal to or larger than 99.0%. The first heat-shielding film has a porous structure. The second heat-shielding film has a porous alumina on its surface. The first heat-shielding film and the porous alumina have a lower heat conductivity and a lower heat capacity per unit volume than the base material.
Light weight component with internal reinforcement
A light weight component, the light weight component including: a metallic foam core formed into a desired configuration; an external metallic shell applied to an exterior surface of the metallic foam core after it has been formed into the desired configuration; an inlet opening and an outlet opening formed in the external metallic shell in order to provide a fluid path through the metallic foam core; and a thermoplastic material injected into the metallic foam core via the inlet opening.
ALUMINUM ALLOY BRAZING SHEET, MANUFACTURING METHOD THEREFOR, AND MANUFACURING METHOD FOR VEHICLE HEAT EXCHANGER USING SAID BRAZING SHEET
An aluminum alloy brazing sheet, a manufacturing method therefor, and a manufacturing method for an automotive heat exchanger. The aluminum alloy brazing sheet includes an aluminum alloy core material, a first brazing material that is clad to one surface of the core material, and a second brazing material that is clad to the other surface of the core material. The core material, the first brazing material, and the second brazing material each include a respective prescribed aluminum alloy. A count of an Al—Si—Fe intermetallic compound having an equivalent circle diameter of 0.5 to 80.0 μm in the second brazing material is less than or equal to 2,000 particles per mm.sup.2.
ALUMINIUM MULTILAYER BRAZING SHEET FOR FLUXFREE BRAZING
The present invention relates to a process for the production of an aluminium multilayer brazing sheet which comprises a core layer made of a 3xxx alloy comprising 0.1 to 0.25 wt. % Mg, a brazing layer made of a 4xxx alloy on one or both sides of the core layer, and optionally an interlayer between the core layer and the brazing layer on one or both sides of the core layer, the process comprising the successive steps of: providing the layers to be assembled or simultaneous casting of the layers to obtain a sandwich; rolling of the resulting sandwich to obtain a sheet; and treating the surface of the sheet with an alkaline or acidic etchant.
ADHESIVE FORMULATION
An adhesive composition including an epoxy-based adhesive polymer and a phosphorous element-containing compound; a process for making the adhesive composition; a process for increasing the corrosion resistance property of the adhesive composition; and a process for bonding a metal substrate with the adhesive composition to increase the corrosion resistance of the substrate by at least 40 percent.
High-strength aluminum alloy coatings, deformation layers and methods of making the same
A high-strength aluminum alloy coating. The coating includes aluminum, 9R phase, fine grains, nanotwins, stacking faults, and a solute capable of stabilizing the 9R phase, the fine grains, and the stacking faults. A method of making a high-strength aluminum alloy coating on a substrate. The method includes, depositing the constituents of an aluminum alloy on a substrate such that the deposit forms a high-strength aluminum alloy coating containing 9R phase, fine grains, nanotwins, and stacking faults. A high-strength deformation layer in and on a casting of an aluminum alloy containing 9R phase, fine grains, nanotwins, stacking faults, and a solute capable of stabilizing the PR phase, the fine grains, and the stacking faults. A method of making a high-strength deformation layer in and on a casting of an aluminum alloy by deforming the alloy such that deformation layer contains 9R phase, fine grains, nanotwins, and stacking faults.
ALUMINUM ALLOY HEAT EXCHANGER
An aluminum alloy heat exchanger includes a core material formed of an aluminum alloy comprising Mn of 0.60 to 2.00 mass % and Cu of 1.00 mass % or less, with the balance being Al and inevitable impurities, and a sacrificial anode material formed of an aluminum alloy comprising Zn of 2.50 to 10.00 mass %, with the balance being Al and inevitable impurities. Pitting potential of a sacrificial anode material surface of a tube of the aluminum alloy heat exchanger in a 5% NaCl solution is −800 (mV vs Ag/AgCl) or less, and pitting potential of an aluminum fin of the aluminum alloy heat exchanger in a 5% NaCl solution is less than the pitting potential of the sacrificial anode material surface of the tube of the aluminum alloy heat exchanger in a 5% NaCl solution.
METAL-FIBER-REINFORCED RESIN MATERIAL COMPOSITE AND PRODUCTION METHOD THEREOF
A metal-fiber reinforced resin material composite is provided which improves the shear strength between a metallic member and a fiber reinforced material by more strongly bonding the metallic member and the fiber reinforced resin member, and which is very light and has excellent workability while increasing strength.
[Solution]
This metal-fiber reinforced resin material composite is provided with a metallic member and with a fiber reinforced resin material that is stacked on at least one surface of the metallic member and combined with the metallic member, wherein the fiber reinforced resin material comprises a matrix resin containing a thermoplastic resin, a reinforcing fiber material included in the matrix resin, and a resin layer interposed between the reinforcing fiber material and the metallic member and comprising a resin of the same type as the matrix resin. The shear strength of the metallic member and the fiber reinforced resin material is greater than or equal to 0.8 MPa.