Patent classifications
B32B15/016
ALUMINUM ALLOY CLAD MATERIAL
A sacrificial material on one surface of a core material, a Al brazing material containing Si: 6.0% to 14.0%, Mg: 0.05% to 1.5%, Bi: 0.05% to 0.25%, Sr: 0.0001% to 0.1%, and Al balance and satisfying (Bi+Mg)Sr0.1 is disposed on the other surface, Mg-Bi-based compounds of the brazing material with a diameter of 0.1-5.0 m are more than 20 per 10,000-m.sup.2 and the Mg-Bi-based compounds with a diameter of 5.0 m or more are less than 2 before brazing, the core material contains Mn: 1.0% to 1.7%, Si: 0.2% to 1.0%, Fe: 0.1% to 0.5%, Cu: 0.08% to 1.0%, Mg: 0.1% to 0.7%, and Al balance, the sacrificial material contains Zn: 0.5% to 6.0% and Mg of which a content is limited to 0.1% or less, and a Mg concentration on a surface of the sacrificial material after brazing is 0.15% or less.
ALUMINUM ALLOY CLAD MATERIAL
An aluminum alloy clad material includes: a sacrificial material on one surface of a core material; and an AlSiMgBi-based brazing material disposed on other surface of the core material, contains, by mass %, Si: 6.0% to 14.0%, Mg: 0.05% to 1.5%, Bi: 0.05% to 0.25%, Sr: 0.0001% to 0.1%, and a balance consisting of Al and inevitable impurities, and satisfies a relationship of (Bi+Mg)Sr0.1 by mass %, in which MgBi-based compounds contained in the AlSiMgBi-based brazing material with a diameter of 0.1 m or more and less than 5.0 m are more than 20 in number per 10,000-m.sup.2 and the MgBi-based compounds with a diameter of 5.0 m or more are less than 2 in number, and the core material contains Mn: 0.9% to 1.7%, Si: 0.2% to 1.0%, Fe: 0.1% to 0.5%, Cu: 0.08% to 1.0%, and a balance consisting of Al and inevitable impurities.
PROCESS FOR PRODUCING ALUMINUM MEMBER AND ALUMINUM MEMBER
Provided is a process for producing an aluminum member, including irradiating a surface of an aluminum raw material member including, as a component, aluminum or aluminum alloy and unavoidable impurities with a top-hat laser beam at an intensity of from 110 MW/cm2 to 320 MW/cm2, wherein the aluminum member includes, in sequence, a base layer containing, as a component, aluminum or aluminum alloy and having unavoidable impurities; an oxide layer containing an aluminum oxide; and a porous layer containing a porous aggregate of aluminum metal particles.
Coated valve seat region of an internal combustion engine
At least one coated valve seat region has at least one first layer and a second layer, the second layer is arranged on the first layer, and the first layer and the second layer are different. The first layer and the second layer are each formed by a local thermal deposition welding method. In the case of a cylinder head of an internal combustion engine, a valve seat region is formed by depositing a first layer on a substrate material of the valve seat by a laser deposition welding method in one method step and, in a subsequent method step, depositing a second layer on the first layer by a laser deposition welding method. The second layer contains a material which exerts a material hardening effect.
Aluminum alloy brazing sheet
An aluminum alloy brazing sheet is disclosed including a core material made of pure aluminum or aluminum alloy, one side or both sides of the core material, being clad with a brazing material, with an intermediate material interposed between the core material and the brazing material, the intermediate material including 0.4 to 6 mass % of Mg, further including at least one of Mn, Cr, and Zr, and the balance being Al and inevitable impurities, having the Mn content not more than 2.0 mass %, the Cr content not more than 0.3 mass %, and the Zr content not more than 0.3 mass %, with the total content of Mn, Cr, and Zr being at least 0.1 mass %, the brazing material including 4 to 13 mass % of Si, and the balance being Al and inevitable.
Nonaqueous battery
A nonaqueous battery includes a current collector that supports an electrode active material. The current collector includes a first layer, a second layer and a third layer. The second layer is interposed between the first layer and the third layer. The second layer includes 0.3 mass % or more and 1 mass % or less of magnesium and 0.2 mass % or more and 0.9 mass % or less of silicon, with a remainder being made up of aluminum. The first layer and the third layer constitute outer surfaces of the current collector. The first layer and the third layer each include 99.3 mass % or more of aluminum. In both of the first layer and the third layer, there is less than 0.3 mass % of magnesium and less than 0.2 mass % of silicon.
HEAT EXCHANGER AND METHOD OF MANUFACTURING THE SAME
A method for manufacturing a heat exchanger (1) includes joining an inner fin (3) to a hollow structure (20) formed from at least two clad plates (200a, 200b) by heating and brazing a filler metal layer (B). Each clad plate has a core layer (A) composed of an aluminum alloy that contains Mg: 0.40-1.0 mass %. The filler metal layer is composed of an aluminum alloy that contains Si: 4.0-13.0 mass %, and further contains Li: 0.0040-0.10 mass %, Be: 0.0040-0.10 mass %, and/or Bi: 0.01-0.30 mass %. The inner fin is composed of an aluminum alloy that contains Si: 0.30-0.70 mass % and Mg: 0.35-0.80 mass %. A flux (F) that contains cesium (Cs) is applied along a contact part (201), and the vicinity thereof, of the at least two clad plates prior to the heating. A heat exchanger (1) may be manufactured according to this method.
COMPOSITE BRAZE LINER FOR LOW TEMPERATURE BRAZING AND HIGH STRENGTH MATERIALS
An apparatus, material and method for forming a brazing sheet has a composite braze liner layer of low melting point aluminum alloy and 4000 series braze liner. The low melting point layer of the composite braze liner facilitates low temperature brazing and decrease of the diffusion of magnesium from the core into the composite braze liner. The reduction of magnesium diffusion also lowers the formation of associated magnesium oxides at the braze joint interface that are resistant to removal by Nocolok flux, thereby facilitating the formation of good brazing joints through the use of low temperature controlled atmosphere brazing (CAB) and Nocolok flux. The apparatus also enables the production of brazing sheet materials with high strength and good corrosion property.
METAL PLATE MEMBER MANUFACTURING METHOD AND VEHICLE BODY MANUFACTURING METHOD
A method for manufacturing a metal plate member includes stacking first and second metal plates with a resin adhesive interposed between the first and second metal plates, subjecting the stacked first and second metal plates to press forming, and curing the resin adhesive after the press forming.
BRAZING SHEET AND MANUFACTURING METHOD THEREOF
A brazing sheet brazing suitable for brazing performed in an inert gas atmosphere or in a vacuum without using a flux has a three-layer composition. An aluminum alloy core material contains Mg: 1.3 mass % or less. An aluminum alloy intermediate material is layered on the core material and contains Mg: 0.40-6.0 mass %. An aluminum alloy filler material is layered on the intermediate material and contains Si: 6.0-13.0 mass %, Bi: 0.0040-0.070 mass %, and Mg: 0.050-0.10 mass %.