B32B21/042

METHOD OF MANUFACTURING A TIMBER COMPOSITE, THE TIMBER COMPOSITE OBTAINED AND DECORATIVE PANELS COMPRISING SUCH TIMBER COMPOSITE
20220194060 · 2022-06-23 ·

A decorative panel including a substrate material and a decorative top layer, wherein the decorative top layer includes at least one timber layer with a wood structure, wherein the timber layer is a compressed timber layer with naturally occurring vessels throughout a thickness of the wood structure, the vessels being collapsed.

Adhesive Composition
20220195158 · 2022-06-23 ·

A composition contains (A) an ethylene/α-olefin copolymer having a density from 0.855 g/cc to 0.895 g/cc and a melt viscosity, at 177° C., from 5,000 mPa-s to 50,000 mPa-s; (B) a functionalized propylene-based polymer containing from 1 wt % to 10 wt % functional groups, the functionalized propylene-based polymer having a melt viscosity, at 190° C., from greater than 10,000 mPa-s to 50,000 mPa-s and a weight average molecular weight, Mw, greater than 30,000 g/mol; (C) a tackifier; and (D) a wax.

POLAR ZONOHEDRON BUILDING SYSTEM CONSTRUCTED USING PRECAST CEMENT PANELS WITH INTERLOCKING SYSTEM
20220195716 · 2022-06-23 ·

The invention is a system and method for building a polar zonohedron structure from precast cement panels. The building system may include a plurality of panels configured to register with each other. Each panel includes a precast cement base with side walls enclosing a cavity within the precast cement base. The panels include at least one ridge protruding from at least one surface of a side wall of the panel and at least one aperture on at least one surface of a side wall of the panel. Each ridge is preferable configured to interlock with each aperture; in his way, the panels interlock with each other to form the polar zonohedron structure.

Flame retardant clear coatings for building panels

Described herein is a barrier coating composition comprising an organic blend comprising a first component and a second component, the first component comprising latex polymer and the second component being selected from polyurethane emulsion, wax emulsion, and alkyd emulsion, wherein the first component and the second component are present in a weight ratio ranging from about 2:1 to about 20:1, and the latex polymer has a glass transition temperature of less than about 18° C.

Brushing machine for producing vintage-style lumber, vintage-style lumber, and method for producing vintage-style lumber
11351694 · 2022-06-07 ·

[Problem] To address the problem of conventional old wood texture or antique taste boards which lack natural looking worn effects and present an appearance of an artificial treatment applied thereto. [Solution] Unlike a conventional configuration in which the rotary shaft of a roll brush is simply and fixedly arranged parallel to the wood grains of a board to which surface treatment is applied or the painted surface where paint is applied to the wood grains, the rotary shaft may be obliquely set to any angle including a right angle, and may be rotationally driven at high speed at a given inclined angle relative to the horizontal surface of the board along a left to right direction of the roll brush. This makes different “contact strength” of a roll brush such as a metal brush obliquely applied to each right and left end of the board, thereby causing the inclined roll brush to peel off the wood grains or the painted surface where paint is applied to the wood grains with difference strengths for each end of the board. This makes it possible to implement “uzukuri” (brushing process) with different designs presented along a left to right direction of the board.

BLENDED WOOD INTERIOR DOOR JAMB
20220170312 · 2022-06-02 ·

A blended trim molding assembly can include a first layer of engineered wood material (e.g., medium-density fiberboard) having a first, generally rectangular cross-sectional thickness, and a second layer of wood material (e.g., lumber, particle board, fiberboard) having a second, generally rectangular cross-sectional thickness. The second layer of wood material is joined (e.g., glued) to the first layer of engineered wood material at a planar interface. Together, the first and second layers have a total thickness, with the first cross-sectional thickness being greater than or equal to at least about ten percent (10%) of the total thickness of the first and second layers. The blended trim molding assembly may also include a third layer of wood material having a third, generally rectangular cross-sectional thickness, where the third layer of wood material is joined to the first layer of engineered wood material at a second planar interface opposite the planar interface.

BAMBOO-HYBRID STRUCTURAL PANELS AND STRUCTURAL SECTION
20230271399 · 2023-08-31 ·

Structural panels include a plurality of structural layers adhered together in a laminate, including a plurality of bamboo structural layers and at least one non-bamboo structural layer disposed between a first bamboo structural layer and a second bamboo structural layer of the plurality of bamboo structural layers. The first bamboo structural layer and the second bamboo structural layer of the plurality of bamboo structural layers are spaced apart by the at least one non-bamboo structural layer on opposite sides of a neutral plane extending through a center of the structural panel and parallel to the plurality of bamboo structural layers. Structural sections including wall sections, roof sections, and floor sections include one or more structural panels.

METHOD AND SYSTEM FOR LAYERED WOOD PRODUCT PRODUCTION
20220161541 · 2022-05-26 · ·

A method and system for production of layered wood products employs local and independently operating robotic panel assembly cells including one or more veneer handling robots, one or more core handling robots, and one or more glue application robots to produce stacks of layered wood product panels locally near the pressing stations. Consequently, the stacks of layered wood product panels are independently built at, or near, the location of the pressing stations. This eliminates the need for traditional panel conveyors, traditional layered wood product panel assembly layup lines, and stack press delivery lines. This, in turn, eliminates thousands of moving parts and dozens of people from the layered wood product production process.

Method of manufacturing a timber composite, the timber composite obtained and decorative panels comprising such timber composite
11338557 · 2022-05-24 · ·

A decorative panel including a substrate material and a decorative top layer. The decorative top layer is formed by at least one timber layer penetrated with a cured adhesive, and the timber layer has a wood structure with collapsed vessels having opposed walls, the opposed walls being glued together permanently by the cured adhesive.

Unitized construction panel

A process for fabricating a unitized structure comprises creating a multilayer structure by applying a flame-retardant resin to a first layer and stacking, on the first layer, an intermediate layer comprising a honeycomb structure. Further, a second layer is stacked on the intermediate layer and the flame-retardant resin is applied to the second layer. The multilayer structure is then heated to a desired temperature and a pressure is applied about the multilayer structure for a predetermined process time. Moreover, the flame-retardant resin is prevented from entering spaces of the honeycomb structure. After elapse of the predetermined process time, the pressure is released, creating the unitized structure.