B32B21/047

Construction assembly made with fiber glass
11225795 · 2022-01-18 ·

Provided is a construction assembly comprising: a. a base; b. a layer of glass fiber placed directly on the base; and c. a decorative layer having a plurality of tiles placed immediately on the glass fiber, wherein the glass fiber is mixed with a hardener and a resin to attach the glass fiber directly to the base and the decorative layer.

METHODS AND SYSTEMS TO PRODUCE LIGHTWEIGHT REINFORCED THERMOPLASTIC ARTICLES
20210354344 · 2021-11-18 ·

Methods and systems that can produce light weight reinforced thermoplastic articles are described. In some embodiments, a method includes heating and pressing a core layer and then cooling and pressing the core layer to maintain the thickness of the core layer during cooling. Automotive articles, building articles and recreational vehicle articles that can be produced using the methods and systems are also described.

Equipment and methods for erecting a transportable foldable building structure
11220816 · 2022-01-11 · ·

A foldable building structure package having a first folded configuration and a second unfolded configuration. The package has a first enclosure component portion and an enclosure member selected from the group consisting of an enclosure component and a second enclosure component portion, with the enclosure member being joined to and moveable with respect to the first enclosure component portion from a folded position to an unfolded position to form a first part of the building structure in its second unfolded configuration. There is a first deployment bracket secured to the first enclosure component portion, a deployment strut adapted to be secured to the first deployment bracket at a first end and having a rotatable sheave at a second end, and a fastener positioned on the enclosure member for receiving a line run from the tang over the rotatable sheave.

METHOD FOR MANUFACTURING A CONSTRUCTION PANEL
20220002996 · 2022-01-06 ·

Method for manufacturing on industrial scale of complete, highly reliable, flexible and accurate construction panels that are lightweight and have a very high R-value, wherein the processing is performed, under the control of a digital construction data file, by means of digitally controlled processing devices, such as milling and/or cutting devices. Portions of the construction panel from which the covering layer has been removed by the processing devices (such as the sides of recesses for door and window frames etcetera and optionally milled gutter slots) and portions of the construction panel of which the cover layer requires extra protection, such as portions below ground level, under control of the digital construction data file, are provided with a rigid and highly reliable protective layer of polyurea, polyester or epoxy by means of digitally controlled spraying devices. One or more delta robots can be used for mounting cladding elements such as a brick strip, which robots can be moved by means of the X-Y displacement system above the construction panel controllable from the digital construction data file.

Process for manufacturing textured laminate sheet
11214039 · 2022-01-04 · ·

A process for producing a textured laminate sheet includes a) positioning a substrate material adjacent a barbed face of a metal sheet. The barbed face has a plurality of barbs, and the metal sheet has an opposed face opposite the barbed face. The process further includes b) forcing the metal sheet and the substrate material together to impale the substrate material on the barbs and secure the substrate material and the metal sheet together as a laminate sheet, and c) debossing the opposed face to form a plurality of depressions in the laminate sheet and texture the laminate sheet.

Semi-Rigid Display Board

A display board has a foam core with elastomeric properties with a first display layer affixed on one side and optionally a second display layer affixed on a second side. The elastic foam core can have a closed cell structure and be made from a thermoplastic. The display layers can be heat welded directly to the respective sides of the core with or without additional use of adhesive or the layers can be attached via adhesive only and not heat. The foam core has a Shore 00 hardness of 20-100.

Dielectric heating of foamable compositions

A method for dielectrically heating foamable composition to foam and set the composition is described. In particular, radio frequency (RF) heating is used to heat the foamable composition to provide insulation in the manufacture of an article.

SPACER STRUCTURE, SANDWICH CONSTRUCTION WITH A SPACER STRUCTURE OF THIS KIND AND METHOD FOR PRODUCING A SPACER STRUCTURE OF THIS KIND
20230149999 · 2023-05-18 ·

A spacer structure for a sandwich construction, formed from a material web which is provided with a plurality of cuts and which has a material web plane as a first plane, wherein, by forming the material web, at least one support platform is formed in portions which is spaced at a distance from the first plane and is arranged in a second plane. Spacing elements run along a direction of extent (Ε) from the first plane into the second plane in the transition zone from the first plane into the second plane and thus the spacing elements space the first plane apart from the support platform, the spacing elements having a twist about the direction of extent thereof along the direction of extent thereof (Ε), the twist being formed by the shaping of the material web being performed as bending.

Polymeric material including a uretdione-containing material and an epoxy component, two-part compositions, and methods

The present disclosure provides a polymeric material including a polymerized reaction product of a polymerizable composition including components and has a solids content of 90% or greater. The components include a uretdione-containing material including a reaction product of a diisocyanate reacted with itself; a first hydroxyl-containing compound; an optional second hydroxyl-containing compound having a single OH group, wherein; and an epoxy component. The first hydroxyl-containing compound has more than one OH group and the optional second hydroxyl-containing compound is a primary alcohol or a secondary alcohol. The present disclosure also provides a two-part composition, in which the polymeric material is included in the first part and the second part includes at least one amine. Further, a method of adhering two substrates is provided, including obtaining a two-part composition; combining at least a portion of the first part with at least a portion of the second part to form a mixture; disposing at least a portion of the mixture on a first substrate; and contacting a second substrate with the mixture disposed on the first substrate. The disclosure also provides a polymeric material and a method of making a two-part composition. Advantageously, two-part compositions according to the present disclosure can be used as coatings and adhesive systems with handling and performance similar to existing two-part urethane systems, but with less sensitivity to water.

Foldable building structures with utility channels and laminate enclosures
11591789 · 2023-02-28 · ·

An enclosure component having a thickness for a building structure having an interior sheathing layer comprising paper; a first structural layer bonded to the interior sheathing layer and comprising a first generally rectangular structural panel of magnesium oxide arranged in a side-by-side relationship with a second generally rectangular structural panel of magnesium oxide to define a first structural panel seam between the first and second structural panels. There is a first binding strip of magnesium oxide positioned over the first structural panel seam and fastened to form a lap joint with the first structural panel and with the second structural panel, so as to bond together the first and second structural panes. The enclosure component includes a first strengthening layer, comprising woven fiber mat, bonded to the first structural layer; and a foam layer with first and second opposing faces comprising a first generally rectangular foam panel and a second generally rectangular foam panel arranged in a side-by-side relationship to define a foam panel seam between the first and second foam panels. The first structural panel seam is offset from the foam panel seam a select distance in a direction generally perpendicular to the thickness. The first strengthening layer is bonded to the first opposing face of the foam layer. The enclosure component also has a second structural layer comprising a third generally rectangular structural panel of magnesium oxide arranged in a side-by-side relationship with a fourth generally rectangular structural panel of magnesium oxide to define a second structural panel seam between the third and fourth structural panels. There is a second binding strip of magnesium oxide positioned over the second structural panel seam and fastened to form a lap joint with the third structural panel and with the fourth structural panel, so as to bond together the third and fourth structural panels. The second structural panel seam is offset from the foam panel seam a select distance in a direction generally perpendicular to the thickness; and the second structural layer is bonded to the second opposing face of the foam layer.