Some embodiments provide a core member for a composite panel that includes a hollow cell network structure, such as a honeycomb arrangement for example, and reinforced plastic strips positioned on a portion of the continuous honeycomb structure. The honeycomb structure and the solid plastic strips may be fastened together using heat and/or pressure applications. Additionally, the method for the production of the core member is provided.

A laminating apparatus for laminating an object to be laminated includes: a rigid substrate, and a jig provided on a side of the rigid substrate and in contact therewith. The jig is of an elastic material, and a surface of the jig away from the rigid substrate, is a first surface. A horizontal plane at any point, in a surface of the rigid substrate away from the jig is a first reference plane, and a contact interface between the rigid substrate and the jig is a second surface. For any one of the at least one segment of cambered surface, a distance between the second surface and the first reference plane increases as a non obtuse angle between a tangent of the first surface and the horizontal direction increases.

The present disclosure relates to a method to produce a coating layer, including applying a coating composition on a surface of a carrier, curing the coating composition to a coating layer, and subsequently applying pressure to the coating layer. The disclosure further relates to a method to produce a building panel, and such a building panel, and to a method to produce a coated foil, and such a coated foil.

A method may include forming a mat including paper fragments, plastic fragments, and top and bottom outer surface layers, wherein the outer surface layers have maximum processing temperature values and consolidating the formed mat in a continuous hot press including three pairs of opposing top and bottom heating platens. A first pair of heating platens has a first heating power. A second pair of heating platens has a second, lower heating power. A third pair of heating platens has a third, even lower heating power. The method may include consolidating the formed mat in a continuous cold press including three pairs of opposing top and bottom heating platens. A first pair of cooling platens has a first cooling power. A second pair of cooling platens has a second, lower cooling power. A third pair of cooling platens and has a third, even lower cooling power.

A method for manufacturing a panel, the panel having a thickness in a range of 1.5 to 6.5 mm and including at least one substrate layer and a printed decoration layer covered by a protection layer. The method includes the steps of providing a granulate containing PVC and fillers, and having a cylindrical shape with a cylinder diameter in the range of 2.5 to 3.5 mm and a cylinder height in the range of 0.2-2.0 mm, melting the granulates and forming the substrate layer by means of molten granulates. The layer have a thickness of 1 to 3.5 mm. The method also includes forming a laminated complex by applying the printed decoration layer and the protection layer to at least the substrate layer by laminating or coating.

Disclosed is a method for producing components from fiber-reinforced thermoplastic. The method involves manufacturing a multitude of semifinished products, each of which includes a plurality of impregnated fabric layers that are joined to one another only locally, as well as a frame structure having at least one cutout. The semifinished products are consolidated using a consolidation device, an inlay element being placed in each cutout before the semifinished products are consolidated.

A supply device (3) for supplying substrate strips (10, 10; 11, 11) to a double-belt press (2) for pressing the substrate strips (10, 10; 11, 11) together includes unwinding stations (4, 5) each having an unwinding shaft (6, 7) for receiving a substrate strip roll (8, 9) and serving to unwind the substrate strips (10, 10; 11, 11) from the substrate strip roll (8, 9), at least one of the unwinding stations (4) having a force-measuring device with a measuring shaft (16, 17) around which one of the substrate strips (10, 10; 11, 11) can be wrapped, an auxiliary shaft (18, 19) being assigned to the measuring shaft, wherein the auxiliary shaft (18, 19) and the measuring shaft (16, 17) of the unwinding station (4) are moveable relative to each other between a guiding position for guiding the substrate strip (10, 10; 11, 11) from the roll of the substrate strip rolls (8, 9) through a gap between the measuring shaft (16, 17) and the auxiliary shaft (18, 19) and an operating position defining a pre-defined and/or pre-definable wrap angle () of the substrate strip (10, 10; 11, 11) around the measuring shaft (16, 17) by an adjusting drive.

A panel including at least a substrate of thermoplastic material and a top layer with a printed decor and a translucent or transparent wear layer. The substrate has a thickness larger than one half of the thickness of the entire panel, and the substrate at least includes two layers, where the two layers each include thermoplastic material. A first one of the two layers further includes at least 60 percent by weight of filler materials and a second one of the two layers includes less fillers or is not filled, and is situated above the first one of the two layers.

The present invention relates to a process for the manufacture of a laminate, in particular a continuously pressed laminate, CPL, which can be used, for example, as a surface laminate in the manufacture of worktops or floor panels. The process includes the provision of a finish foil and a support structure, as well as the pressing of the finish foil with the support structure in a CPL process.

Described herein are composite planks having a core layer and decorative layer. The composite planks contain layers are adhered to each other in absence of an adhesive material. Also described herein are methods for manufacturing composite planks. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present invention.