B32B37/15

Manufacturing method and manufacturing apparatus for laminate
11597195 · 2023-03-07 · ·

A manufacturing method including a first conveying step of conveying the sheet in a lateral or oblique lateral direction along a sheet pass line below the discharge port; a receiving step of receiving a tip part of the film raw material with the sheet on the sheet pass line, the tip part being discharged and hanging down from the discharge port; a second conveying step of conveying the sheet and the film raw material after the tip part overlaps the sheet on the sheet pass line, the second conveying step conveying the sheet and the film raw material in a mutually overlapping state along the sheet pass line; and an introducing step of introducing the sheet and the film raw material in the mutually overlapping state to the joining part from the sheet pass line.

Method, article and assembly for applying a multi-layer film to an elongate extruded article
11597131 · 2023-03-07 · ·

A process and related assembly for creating an extrusion molded article with a chemically applied outer film. An extruded base material is formed during a first extrusion operation, following which a multi-layer film is bonded to the base material while the base material still at an above ambient temperature. The multi-layer film further includes successive layers of each of a polypropylene (PP), an adhesive, a polyethylene terephthalate (PET), a coating and s subsequent surface PET. The step of bonding of the film further occurs during an intermediate step between the first extrusion operation for forming the base material according to a given profile section and a subsequent extrusion operation for applying additional material along an edge of the film, the additional material including profile wings as required for a given design.

Method, article and assembly for applying a multi-layer film to an elongate extruded article
11597131 · 2023-03-07 · ·

A process and related assembly for creating an extrusion molded article with a chemically applied outer film. An extruded base material is formed during a first extrusion operation, following which a multi-layer film is bonded to the base material while the base material still at an above ambient temperature. The multi-layer film further includes successive layers of each of a polypropylene (PP), an adhesive, a polyethylene terephthalate (PET), a coating and s subsequent surface PET. The step of bonding of the film further occurs during an intermediate step between the first extrusion operation for forming the base material according to a given profile section and a subsequent extrusion operation for applying additional material along an edge of the film, the additional material including profile wings as required for a given design.

Monolithic Breathable Film and Composite Manufactured Therefrom
20230062656 · 2023-03-02 ·

Breathable multilayer films suitable for a wide variety of uses (e.g., protective apparel, surgical gowns, surgical drapes, aprons, roofing material, house wrap, etc.) are disclosed. The breathable multilayer film may include a monolithic core layer. The monolithic core layer may comprise at least one highly breathable polymer. The breathable multilayer film may also include at least one skin layer. The skin layer or layers may comprise at least one highly breathable polymer, a filler, and a non-breathable material. An exemplary structure of the breathable multilayer film provides a monolithic core layer, a first skin layer on one side of the monolithic core layer, and a second skin layer on the other side of the monolithic core layer. An exemplary construction of one or both of the skin layers includes one or more highly breathable polymers, a filler, and a non-breathable material. The filler, for example, may comprise calcium carbonate.

PROCESS FOR IN-LINE EXTRUSION COATINGS ONTO ROOFING SHINGLES DURING MANUFACTURING AND ROOFING SHINGLES MADE BY THE PROCESS
20230063983 · 2023-03-02 ·

A process for in-line extrusion of polymeric coatings onto roofing shingles during manufacturing includes moving a web of shingle substrate material in a downstream direction and extruding a liquefied coating of polymeric material onto at least one surface of the moving web to form a thin film. The liquefied coating may be a molten polymeric material that forms a thin film on a back surface of the shingle material to prevent sticking and eliminate the need for a traditional back dusting with material such as powdered stone. The polymeric film further may be applied to the substrate material in lieu of a saturation coating of asphalt, thus reducing cost and weight while providing a comparable moisture barrier and a lighter more flexible shingle.

PEELABLE RESEALABLE MEMBRANE FOR CONTAINERS
20230121740 · 2023-04-20 ·

The invention comprises a peelable membrane for resealably closing a metal end comprising an outer layer, a tacky layer, and a heat seal layer. The heat seal layer is permanently sealed to the metal end to cover at least one opening in the metal end. The tacky layer causes the peelable membrane to be resealable onto the metal end.

PEELABLE RESEALABLE MEMBRANE FOR CONTAINERS
20230121740 · 2023-04-20 ·

The invention comprises a peelable membrane for resealably closing a metal end comprising an outer layer, a tacky layer, and a heat seal layer. The heat seal layer is permanently sealed to the metal end to cover at least one opening in the metal end. The tacky layer causes the peelable membrane to be resealable onto the metal end.

PACKAGING FILMS FROM RECYCLED PLASTICS
20230062044 · 2023-03-02 ·

The invention relates to a multilayer plastic film, in particular a multilayer plastic composite film, preferably a multilayer plastic packaging film, based on plastic recyclate (recycled plastic), in particular based on plastic recyclate originating from waste, with a plastic recyclate content of at least 80% by weight, based on the plastic film, and to its use, in particular as packaging material. The plastic recyclate is preferably post-consumer plastic recyclate (PCR plastic recyclate), in particular PCR recycled films.

FLOOR PANEL
20230160220 · 2023-05-25 ·

A floor panel has a rectangular and oblong shape, and includes a substrate and a top layer provided on the substrate and forming a decorative side of the floor panel. The top layer is composed of a print provided on a carrier sheet and a transparent thermoplastic layer situated above the print. The substrate has a thickness from 2 to 10 millimeter and forms at least half of the thickness of the floor panel. The substrate is a polyurethane-based substrate and the transparent thermoplastic layer is polyurethane-based. The floor panel has a length of more than 1.1 meters and has a plurality of reinforcing layers situated outside the center line of the substrate. A reinforcing layer may be provided in combination with the substrate and the top layer.

Method for producing multilayer film

Embodiments provide a method for producing a multilayer film, the method including: (A) a step for continuously coextruding from a T die (3) a molten film (4) of a multilayer film in which a first acrylic resin layer (α1), an aromatic polycarbonate resin layer (β), and a second acrylic resin layer (α2) are directly laminated in the stated order using a coextrusion apparatus; (B) a step for feeding and pressing the molten film of the multilayer film between a first mirror surface body (5) that rotates or revolves and a second mirror surface body (6) that rotates or revolves so that the first acrylic resin layer (α1) is disposed on the first-mirror-surface-body side; and (C) a step for holding the pressed multilayer film against the first mirror surface body and sends the pressed multilayer film to the subsequent third mirror surface body (8) that rotates or revolves, where TR1 (surface temperature of first mirror surface body), TR2 (surface temperature of second mirror surface body), Tα1 (glass transition temperature of first acrylic resin), Tα2 (glass transition temperature of second acrylic resin), and Tβ (glass transition temperature of aromatic polycarbonate resin) satisfy a prescribed relationship.