A clad material includes a first layer made of stainless steel and a second layer made of Cu or a Cu alloy and roll-bonded to the first layer. In the clad material, a grain size of the second layer measured by a comparison method of JIS H 0501 is 0.150 mm or less.

A process for making an article of manufacture from elongated strip of a soft-magnetic FeCo alloy is disclosed. The process includes a prefabrication annealing step in which the elongated strip is annealed before it is fabricated into parts. The prefabrication annealing step is carried out at a temperature that is greater than the ordering temperature of the alloy. The process further includes the step of cooling the alloy from the annealing temperature at a rate that is selected to cause substantial transformation of the disordered phase of the soft-magnetic FeCo alloy to an ordered phase thereof. An article of manufacture made by using the process is also disclosed.

Disclosed herein are methods for making asymmetric laminate structures and methods for reducing bow in asymmetric laminate structures, the methods comprising subjecting the laminate structures to at least one thermal cycle comprising cooling the laminate structures to a first temperature near or below room temperature and heating the laminate structures to a second temperature near or below the lamination temperature. Also disclosed herein are laminate structures made according to such methods.

The surface roughness of a polymer film laminated to a metal substrate can be improved through the use of sufficient heating after application of a wax layer to the polymer film. In some cases, a thin liquid film or layer of a waterborne wax dispersion can be applied to the surface of a metal substrate laminated with a polymer film. After heating the polymer film and wax layer to a point at which the polymer film and wax layer begin to become molten, the surface roughness of the polymer film can become improved due to the presence of the wax.

Provided is a method for producing a metal-clad laminate of a thermoplastic liquid crystal polymer film (TLCP film) and a metal sheet(s) bonded to at least one surface of the film using roll-to-roll processing. The metal sheet has a surface with a ten-point average roughness (Rz) of 5.0 m or less to be bonded to the TLCP film. The method includes preparing the laminate, dry-treating the laminate by subjecting the laminate passed through a dry zone satisfying the following conditions (1) and (2): (1) a drying temperature of lower than the melting point of the TLCP film, (2) for a drying period of 10 seconds or longer, and heat-treating the dried laminate by subjecting the laminate passed through a heating zone on a temperature condition of not lower than the melting point of the TLCP film successively after the dry treatment.

A laminate and a method for producing a patterned substrate using the same are disclosed herein. In some embodiments, a laminate includes a substrate, and a stripe pattern having first and second polymer lines alternately and repeatedly disposed on the substrate, wherein the first polymer line comprises a first polymer having a first polymerized unit having a ring structure connected to a main chain and a second polymerized unit represented by Formula 1. The method may be applied to manufacture of devices, such as electronic devices, or of applications, such as integrated optical systems, guidance and detection patterns of magnetic domain memories, flat panel displays, liquid crystal displays (LCDs), thin film magnetic heads or organic light emitting diodes, and may be used to build a pattern on a surface used in manufacture of discrete track media, such as integrated circuits, bit-patterned media and/or magnetic storage devices such as hard drives.

Improved aluminum can end stock (CES) is disclosed. The CES includes an adhered polymer coating exhibiting low feathering and high performance in various acid tests. The low feathering and resistance to acid tests is accomplished by incorporating a copolymer adhesion promoter film to an aluminum alloy before lamination. In some cases, the metal strip is pretreated with a conversion layer, which can include compounds of trivalent chromium (Cr(III)) and phosphates or titanium and zirconium.

The invention relates to a method for manufacturing a punched component comprising the steps: a) laminating a polymer film onto a metal sheet, b) subjecting the metal sheet to a punching process, by means of which the punched component is produced, wherein a polymer film is used which is provided with a cold-flowable pressure-sensitive adhesive.

Multi-layer films, and processes to make the films, that enable the delivery of a substrate featuring a peelable thin layer of low haze, amorphous, isotropic film with the desired properties of high modulus, high usage temperature, UV blockage, and toughness The films are made using a co-extrusion, co-orientation and annealing process to enable the delivery of a thin isotropic, UV blocking layer on top of a release layer and support substrate. These film constructions can be kept together during additional processing steps such as coating and converting. The release and dimensionally stable substrate layer can be easily removed once processing steps are completed.

A method for preparing carpet by using polyurethane to anneal secondary backing to a greige, comprising fibers attached to a primary backing using a roller application system. The greige is conditioned prior to coating and the polyurethane coated greige is contacted with the secondary backing and the laminate is tensioned and supported to maintain the laminate structure substantially through the polyurethane curing process.