B32B2038/0048

Method for Producing Multilayer Member
20190030830 · 2019-01-31 · ·

A method for producing a multilayer member having a first member containing a crystallizable thermoplastic resin, an adhesion layer, and a second member includes performing a dry treatment on a surface of the first member containing a crystallizable thermoplastic resin so as to satisfy conditions A and B, applying an adhesive to the surface of the first member to form an adhesive layer on the surface, and adhering the second member to the adhesive layer. (A) The ultimate temperature of the first member is lower than the peak temperature of endothermic peak obtained by DSC of the crystallizable thermoplastic resin. (B) The high temperature holding time of the first member is less than 3.0 seconds, which is when the first member is continuously held at a temperature not lower than a temperature at the starting point of the endothermic peak obtained by DSC of the crystallizable thermoplastic resin.

Asymmetric processing method for reducing bow in laminate structures

Disclosed herein are methods for making asymmetric laminate structures and methods for reducing bow in asymmetric laminate structures, the methods comprising differentially heating the laminate structures during lamination or differentially cooling the laminate structures after lamination. Also disclosed herein are methods for reducing bow in asymmetric laminate structures, the methods comprising subjecting at least one substrate in the laminate structure to asymmetric tempering or annealing prior to lamination. Further disclosed herein are laminate structures made according to such methods.

METHOD FOR PRODUCING METAL-CLAD LAMINATE, AND METAL-CLAD LAMINATE

Provided is a method for producing a metal-clad laminate of a thermoplastic liquid crystal polymer film (TLCP film) and a metal sheet(s) bonded to at least one surface of the film using roll-to-roll processing. The metal sheet has a surface with a ten-point average roughness (Rz) of 5.0 m or less to be bonded to the TLCP film. The method includes preparing the laminate, dry-treating the laminate by subjecting the laminate passed through a dry zone satisfying the following conditions (1) and (2): (1) a drying temperature of lower than the melting point of the TLCP film, (2) for a drying period of 10 seconds or longer, and heat-treating the dried laminate by subjecting the laminate passed through a heating zone on a temperature condition of not lower than the melting point of the TLCP film successively after the dry treatment.

Flooring tile manufacturing apparatus
20180333942 · 2018-11-22 ·

Provided is a flooring tile manufacturing apparatus includes: a lower sheet supply unit configured to form and supply a lower sheet; a middle sheet supply unit configured to supply a middle sheet joined to an upper side of the lower sheet; a raw material supply unit configured to supply materials having different contents of a filler to the lower sheet supply unit and the middle sheet supply unit; a main roller configured to join the lower sheet and the middle sheet that have been received; a first sheet supply unit configured to supply a print sheet having a color or a pattern to the main roller; a second sheet supply unit configured to supply a transparent sheet to the main roller; and an ultraviolet (UV) coating unit configured to form a UV coating layer on a surface of the transparent sheet.

Process for manufacturing panels for floor and wall coverings

The present invention relates to a process for the production of a panel for floor or wad coverings comprising the steps of mixing and homogenising raw materials, thereby obtaining a dryblend, extruding said dryblend, thereby obtaining one or more thermoplastic layers, laminating the afore-mentioned thermoplastic layers, thereby obtaining a laminate, and profiling said laminate, thereby obtaining a panel for floor or wall coverings, wherein at least one thermoplastic layer is extruded by means of a co-rotating twin-screw extruder with pressure element.

Multilayer Plastic Film with Heat Resistant Outer Layers and Slow and Normal Crystallizing Polyamides
20180304595 · 2018-10-25 ·

A multilayer film is herein provided. The film, which is useful for packaging, comprises: a core barrier layer having an outer side and an inner side, said core barrier layer comprising one or more barrier polymers that exhibit moisture and/or oxygen barrier properties, wherein said barrier polymer is optionally coupled to a slow crystallizing polyamide or a polymer blend thereof; an outer layer bonded to the outer side of the core barrier layer comprising a rigid polymer having an inherent viscosity (IV) in the range of about 3.2 to 4.7, wherein the outer layer optionally comprises slow crystallizing polymer (SCP) or a polymer blend thereof; and a sealant layer bonded to the inner side of the core barrier layer comprising one or more polyolefins sufficient to provide a seal.

SURFACE ROUGHENING OF POLYMER FILMS

The surface roughness of a polymer film laminated to a metal substrate can be improved through the use of sufficient heating after application of a wax layer to the polymer film. In some cases, a thin liquid film or layer of a waterborne wax dispersion can be applied to the surface of a metal substrate laminated with a polymer film. After heating the polymer film and wax layer to a point at which the polymer film and wax layer begin to become molten, the surface roughness of the polymer film can become improved due to the presence of the wax.

LAYERED INFRARED TRANSMITTING OPTICAL ELEMENTS AND METHOD FOR MAKING SAME

Infrared transmitting glasses bonded into an optical element without interlayer voids by stacking at least two different infrared transmitting glasses inside a vessel where each glass has a different refractive index, a different dispersion, or both, and where the glasses all have similar viscosities, thermal expansion coefficients, and glass transition temperatures; placing a weight on top of the stack; applying a vacuum to the vessel; applying an isostatic pressure of at least 1500 psi; and after releasing the isostatic pressure, annealing at a temperature within 10 C. of the glass transition temperature at a pressure between 0 and 1000 psi. Applying the vacuum, applying the isostatic pressure, and annealing are done sequentially and with no intermediate transitions to ambient temperature or pressure.

LOW-DENSITY CLAD STEEL SHEET HAVING EXCELLENT FORMABILITY AND FATIGUE PROPERTY AND MANUFACTURING METHOD THEREFOR
20240326399 · 2024-10-03 ·

A method of manufacturing a low-density clad steel sheet, including: preparing a base material, a lightweight steel sheet including C: 0.3 to 1.0%, Mn: 4.0 to 16.0%, Al: 4.5 to 9.0%, and Fe; preparing cladding materials, each being martensitic carbon steel including C: 0.1 to 0.45%, Mn: 0.1 to 3.0%, and Fe; disposing the base material between the cladding materials to obtain a laminate; welding an edge of the laminate, and heating the welded laminate to 1050 to 1350? C.; finish-rolling the heated laminate to 750 to 1050? C. with a rolling reduction ratio of 30% or more in a first pass, to obtain a hot-rolled steel sheet; coiling the hot-rolled steel sheet at 400 to 700? C.; applying a cold-reduction ratio of 35 to 90% to obtain a cold-rolled steel sheet; and annealing the cold-rolled steel sheet at 550? C. or higher and A3+200? C. or lower of the cladding materials.

Polyurethane Roller Coating Process for Carpet Backing

A method for preparing carpet by using polyurethane to anneal secondary backing to a greige, comprising fibers attached to a primary backing using a roller application system. The greige is conditioned prior to coating and the polyurethane coated greige is contacted with the secondary backing and the laminate is tensioned and supported to maintain the laminate structure substantially through the polyurethane curing process.