A composite laminate comprises first and second fiber beds, and an interlayer between the fiber beds. The interlayer includes toughened regions that extend between the fiber beds and are fused to the fiber beds.

Methods and apparatus to remove gas and vapor from a panel for a decorative layer are disclosed. An example apparatus includes a first press plate of a hot press to engage a first surface of a panel. The hot press is to apply heat to the panel via the first press plate to cure resin of the panel. A first portion of the first press plate is composed of a permeable material to remove at least one of gas or vapor from the panel to deter the at least one of gas or vapor from exerting a pressure on a decorative layer to be coupled to the panel to deter separation of a portion of the decorative layer from the panel.

A method, apparatus, and system for reticulating an adhesive on a workpiece. The workpiece may be perforated with a plurality of passages that extend through a first side to a second side. To reticulate an adhesive on the first side of a workpiece, a flow of heated fluid is provided through a nozzle. The nozzle provides the fluid at a first pressure to a first group of the perforations. Once the temperature at the first side of the workpiece reaches a specified range, the fluid pressure may be increased or otherwise set in order to clear the perforations by forcing the adhesive out of or away from each of the perforations. Temperature of the adhesive, pressure within the nozzle, and/or light passage through the perforations may be monitored for logical control or quality assurance.

Extruded seals including a sealing portion with a honeycomb profile and method for making extruded seals with honeycomb profiles. An extrusion tool is provided with a first and second plate connected together. The first plate has a plurality of pins, which are vented to form a honeycomb profile. The second plate has a profiled opening receiving the plurality of pins and forming the overall shape of the part, including the outermost surfaces of the part. The pins serve as mandrels for extruded molten material to flow around. Varying the pin configuration and dimensions changes the honeycomb profile. The honeycomb structure is provided in the sealing portion of the extrusion. The honeycomb profile is formed by itself, co-extruded with a rigid or semi-rigid structural member, or applied to the rigid or semi-rigid structural member after the structural member is formed.

Techniques and mechanisms for generating a laminate structure. In an embodiment, a layer of adhesive material is disposed on a surface of a glass plate or other constituent layer for a laminate. Prior to an application of another constituent layer, the adhesive layer is selectively cured to form in the adhesive layer at least a first portion which adjoins a second portion of the layer of adhesive material. In some embodiments, a level of cure of the first portion is greater than a level of cure of the second portion.

A method for applying a layer having a relief on a substrate includes, steps of securing the substrate, applying a layer of a curable liquid on the substrate, bringing a mould having a relief being the negative of the relief to be provided on the substrate, into contact with a part of the upper surface of the liquid layer, curing the liquid layer while the mould is in contact with the liquid and separating the mould from the substrate. Initially the mould is brought into contact with the liquid in a bent position while the substrate is kept flat and subsequently the mould is brought into contact over an increasing surface area keeping the mould in a bent position until the complete liquid layer is in contact with the mould.

A method for bonding a plurality of Nd—Fe—B permanent magnets includes a step of curing the layer of insulating adhesive at an initial temperature of between 20° C. and 250° C. and between 0.1 hr and 24 hr prior to the step of sandwiching. A predetermined clamping pressure of between 0.1 MPa and 10 MPa is then applied to the Nd—Fe—B permanent magnets. The stacked Nd—Fe—B permanent magnet is cured at a predetermined temperature of between 150° C. and 350° C. and between 0.1 hr and 12 hr. A clamping tool apparatus includes at least one of three intermediate guides disposed on the lower plate, in the chamber, spaced from the magnet positioning members, and extends to a proximal end defining a second predetermined distance with the second predetermined distance being less than the first predetermined distance of the magnet positioning members. The upper plate defines a plurality of apertures for receiving the magnet positioning members and the intermediate guides.

A method for bonding components is provided. The method includes preparing a surface of a metal component, applying a film adhesive to the prepared surface, forming a thermoplastic component using injection molding such that the film adhesive is positioned between the metal component and the thermoplastic component, and curing the film adhesive.

A composition includes methyl methacrylate MMA, at least one elastomer or a core-shell polymer, and at least one radical former, as an adhesive, sealant or coaling for gluing, sealing or coaling substrates containing plasticized PVC.

A method for forming of a building panel with a surface including a thermosetting resin such that tension created during curing of the surface is reduced or eliminated. Method for producing a panel with a wood based core and a surface layer including a thermosetting resin wherein the method including: curing and connecting the surface layer to the core while applying heat and pressure in a first main pressing step, thus raising a temperature of the surface layer above an initial temperature; applying a bending force on the panel after the first main pressing step to bend the panel such that an uppermost surface of the panel is convex an a lowermost surface of the panel is concave while the panel is still above the initial temperature; and releasing the bending force such that the panel springs back to an essentially flat shape.