A method for making an activatable material having a handling film layer thereon, comprising the steps of providing a continuous mass of a polymeric material having a longitudinal axis and being capable of adhering to a metal surface; applying a handling layer (e.g., film) over at least one side of the mass; forming stress relief indentations in the mass, with the handling layer at least partially extending into the indentations, wherein the stress relief indentations allow a resulting part to be applied in conforming geometry with a surface to which it is applied. The teachings also contemplate parts made by the above method and use thereof to bond to surfaces having a non-planar portion.

A method for making an activatable material having a handling film layer thereon, comprising the steps of providing a continuous mass of a polymeric material having a longitudinal axis and being capable of adhering to a metal surface; applying a handling layer (e.g., film) over at least one side of the mass; forming stress relief indentations in the mass, with the handling layer at least partially extending into the indentations, wherein the stress relief indentations allow a resulting part to be applied in conforming geometry with a surface to which it is applied. The teachings also contemplate parts made by the above method and use thereof to bond to surfaces having a non-planar portion.

A low-carbon insulative foam board includes an agricultural product mixed with petroleum-derived polymer foam. The foam board exhibits insulation, durability, and mechanical properties substantially similar to a foam board without the mixed agricultural product. In an embodiment, a polyisocyanurate board includes bubble walls carrying milled biomass, which displaces a portion of the polyisocyanurate.

A method of producing a composite material molded article includes enclosing a core fiber base material formed from unwoven fabric in a molding tool with the core fiber base material placed between a first reinforcing fiber base material and a second reinforcing fiber base material, injecting matrix resin into the first and second reinforcing fiber base materials in the molding tool, and injecting foamable resin into the core fiber base material in the molding tool.

The present invention is to provide a thin foam skin having cushioning effect and the excellent grip performance without slip so as to substitute the fabric adhered to the top part of a footwear insole, and realize a footwear insole and a manufacturing method thereof, wherein the foam skin for substituting a fabric is preferably made using polyurethane resin so as to prevent the slip phenomenon when adhering the foam skin to the top part of an insole and smoothly absorb sweat by using the hydrophilic property, thereby maintaining pleasant wearing feeling all the time even during long time exercise.

A process for the coating a substrate with a microporous layer includes at least incorporation by mixing of at least one physical and/or chemical blowing agent into an elastomer mixture, shaping of the elastomer mixture including the physical and/or chemical blowing agent by means of a calender or of a roller-head system, and application of the calendered elastomer mixture including the physical and/or chemical blowing agent to a substrate to be coated. Further, heating and blowing of the coating including the physical and/or chemical blowing agent is then provided by means of at least one heat source. In some cases, the blowing agent is composed of microspheres, which in some embodiments, may be present in non-expanded form. In some aspects, the heating and blowing of the coating directly follows the application procedure. The heat source may be an infrared source, such as a ceramic source.

The invention relates to a method for producing sandwich construction elements for substantially load-bearing and self-supporting building parts. In one embodiment of the invention, a method is provided including a) producing at least one layer of a mechanically bonded fiber nonwoven which is impregnated with a binder based on at least one heat-curable resin system b) curing the heat-curable resin system in order to produce at least one hardened layer of the fiber nonwoven, and fixed thermally, c) bringing a heat-foamable or heat-foamed phenol resin into contact with that surface of at least one hardened layer of the fiber nonwoven which has been modified according to step b), d) possibly annealing the composite produced in a) to c), and e) curing the further binder based on at least one heat-curable resin system.

The present invention relates to a panel and method for manufacturing panels for wall or floor coverings, comprising two or more thermoplastic layers including at least one thermoplastic substrate layer and at least one top layer comprising at least a decor layer, a print layer and a transparent wear layer, and wherein both said thermoplastic substrate layer and said top layer are provided with a reinforcement layer, wherein said transparent wear layer is provided with a relief.

Underbody shield materials that can provide an underbody shield with high impact resistance are described. In some configurations, an underbody shield composition comprises a porous core layer comprising a plurality of reinforcing fibers, a lofting agent and a thermoplastic material. In some instances, the underbody shield composition may also comprise a film such that an underbody shield produced from the composition can withstand at least 50 individual impacts as tested using a SAE J400 protocol.

The present invention provides a method for the continuous production of a PIR/PUIR/PUR foam cored sandwich panel (12) with metal sheets (16, 18) as facings at top and bottom, wherein the upper metal sheet (16) and the lower metal sheet (18) are continuously fed into a double belt (28), wherein a PIR/PUIR/PUR core material is applied between the upper metal sheet (16) ei and the lower metal sheet (18), wherein an adhesive is applied to the lower metal sheet (18), wherein a portion of the adhesive applied to the lower metal sheet (18) is applied to the upper metal sheet (16) by means of a rotating brush. The present invention further provides an apparatus for the continuous production of a PIR/PUIR/PUR foam cored sandwich panel (12) with metal sheets (16, 18) as facings at top and bottom.