A method for fabricating emulated wood with pores and fibers, comprising: immersing a plurality of synthetic fibers configured parallel in a plane into a resin so that the resin is coated on the surfaces of the plurality of synthetic fibers and in the gaps between the plurality of synthetic fibers; placing the plurality of synthetic fibers between two sheets, wherein the two sheets are planar sheets made from a uniform composition comprising a thermoplastic elastomer, a foaming agent, and a crosslinking agent; carrying out a heat-press process on the two sheets so that the foaming agent undergoes microcellular foaming and forms dense closed pores in the two sheets, and so that the composition on inner surfaces of the two sheets expands towards the plurality of synthetic fibers and penetrates through the gaps between the plurality of synthetic fibers; and cooling the two sheets to yield an emulated wood board.

The present disclosure relates generally to cladding for covering a building surface. The present disclosure relates more particularly to a method of manufacturing a building surface panel. The method includes providing a foam piece having a 30 day/23? C. residual shrinkage of no more than 0.2%. The foam piece having the 30 day/23? C. residual shrinkage of no more than 0.2% is attached to a rear side of an outer shell so as to form the building surface panel. In some embodiments, a front side of the outer shell forms a visible surface of the building surface panel. The foam piece can be provided, e.g., by aging the foam piece for a time and at a temperature such that the 30 day/23? C. residual shrinkage is no more than 0.2%. The foam piece to be aged can, in some embodiments, be cut from a body of foam.

The present invention relates to a panel and method for manufacturing panels for wall or floor coverings, comprising two or more thermoplastic layers including at least one thermoplastic substrate layer and at least one top layer comprising at least a decor layer, a print layer and a transparent wear layer, and wherein both said thermoplastic substrate layer and said top layer are provided with a reinforcement layer, wherein said transparent wear layer is provided with a relief.

A composition for producing a sheet material with a cellular structure, the composition including the following components: (a) about 5 to about 25 weight % gelatine, (b) about 25 to 60 weight % filler material, (c) about 15 to about 40 weight % water, and (d) a cellular structure promoting agent.

An artificial leather sheet includes a substrate layer, a foaming layer formed on upper surfaces of the substrate layer, a surface layer formed on upper surfaces of the foaming layer, and a surface treatment layer formed on upper surfaces of the surface layer. The foaming layer includes a polyvinyl chloride resin, a plasticizer, a foaming agent, and a stabilizer. The surface layer includes the polyvinyl chloride resin, the plasticizer, and the stabilizer. The plasticizer is bis-(2-propylheptyl) phthalate (DPHP) and di-isononyl adipate (DINA).

A tile-type decorative flooring material includes a surface-processed layer, a clear layer, a design-print layer, an underlayer, and a micro-embossed plastic foam part having a plastic foam layer and an adhesive film layer with micro-embossing. The flooring material provides a significant improvement in terms of slippage between the product and the floor surface in a construction process not using an adhesive.

A method and device for manufacturing a sandwich structure comprising at least one foam layer of a first thermoplastic comprising a chemical blowing agent and two fibre-reinforced cover layers of a second thermoplastic. The decomposition temperature of the chemical blowing agent is higher than the melting point or range of the first thermoplastic. The method comprises a series of steps performed on a starting structure including heating under pressure in order to cause decomposition of the blowing agent, cooling, foaming and further cooling in contact with the press tools.

The present invention provides a method for the continuous production of a PIR/PUIR/PUR foam cored sandwich panel (12) with metal sheets (16, 18) as facings at top and bottom, wherein the upper metal sheet (16) and the lower metal sheet (18) are continuously fed into a double belt (28), wherein a PIR/PUIR/PUR core material is applied between the upper metal sheet (16) and the lower metal sheet (18), wherein an adhesive is applied to the lower metal sheet (18), wherein a portion of the adhesive applied to the lower metal sheet (18) is applied to the upper metal sheet (16) by means of a rotating brush. The present invention further provides an apparatus for the continuous production of a PIR/PUIR/PUR foam cored sandwich panel (12) with metal sheets (16, 18) as facings at top and bottom.

An article having a multilayer base unit with elastic properties has at least one inner layer A and at least one textile reinforcement layer B and at least one intermediate layer C and at least one outer layer D, at least one intermediate layer C of the base unit being formed from a rubber compound that includes chloroprene rubber (CR) or chlorosulfonated polyethylene (CSM) or alkylated chlorosulfonated polyethylene (ACSM) or chlorinated polyethylene (CM) or chlorobutyl rubber (CIIR) or bromobutyl rubber (BIIR) or polyepichlorohydrin rubber (CO; ECO; ETER) or brominated copolymer of isobutylene and paramethylstyrene (BIMS), in each case alone or in combination, and 3 to 40 phr of at least one intumescent flame retardant, and the intermediate layer C being in direct contact with a textile reinforcement layer B.

A gypsum wallboard having a core with a central core layer and one or more densified layers is disclosed. At least one densified layer contains salt absorbent particles of zeolite and/or hydrotalcite to improve adhesion of the gypsum core to a cover sheet. Also, methods of making the gypsum wallboard and a wall system for employing the gypsum wallboard are disclosed.