B32B38/1808

Bonded tab and tooling device
11007766 · 2021-05-18 · ·

A method and apparatus for forming a composite part. An apparatus comprises a tooling plate, a tab co-bonded with the tooling plate, and a group of alignment features associated with the tab. The tooling plate is configured for use with a tool to form a composite part. The group of alignment features is configured to position the tooling plate with respect to the tool used to form the composite part.

System and method for producing multi-layered board having at least three mediums with at least two mediums being different
11027515 · 2021-06-08 · ·

A system and method for producing a board product characterized by having two corrugated mediums and at least one embossed medium in the board product. The board product may further include one or more facings that are adhesively coupled to either the corrugated medium, the embossed medium, or both. Generally speaking, a corrugated medium may be characterized as a paper product that exhibits flutes induced by a cross-corrugating process such that the induced flutes are perpendicular (or at least not congruent) with the machine direction of the paper product. An embossed medium may be characterized as a paper product that exhibits flutes induced by a linear-embossing process such that the induced flutes are aligned with the machine direction of the paper product. A resultant board product is stronger and more efficiently produced because of the linearly-embossed medium harnessing the natural strength of the paper in the machine direction.

METHOD AND SYSTEM FOR MASS ASSEMBLY OF THIN-FILM MATERIALS
20210162727 · 2021-06-03 ·

Sheets of a thin film material are attached to a carrier wafer. The carrier wafer and the attached sheets of thin film material are separated to form chiplet carriers. Each chiplet carrier includes a portion of the sheets of thin film material attached to a portion of the carrier wafer. The chiplet carriers are placed on an assembly surface in a random pattern. The chiplet carriers are arranged from the random pattern to a predetermined pattern, and the portions of the thin film material are transferred from the chiplet carriers to a target substrate.

Methods for forming ceramic matrix composite structures
10967621 · 2021-04-06 · ·

Methods of forming ceramic matrix composite structures include joining at least two lamina together to form a flexible ceramic matrix composite structure. Ceramic matrix composite structures include at least one region of reduced inter-laminar bonding at a selected location between lamina thereof. Thermal protection systems include at least one seal comprising a ceramic matrix composite material and have at least one region of reduced inter-laminar bonding at a selected location between lamina used to form the seal. Methods of forming thermal protection systems include providing one or more such seals between adjacent panels of a thermal protection system.

ADDITIVE MANUFACTURING OF HIGHLY FLEXIBLE ELECTROPHORETIC FILM AND TEXTILE COMPOSITES

Embodiments of the disclosure provide a flexible and stretchable textile composite including an electrophoretic film. According to one embodiment, a textile composite material can comprise a textile base layer, a first flexible, optically transparent film layer deposited onto and affixed to the textile base layer, and an electrophoretic film layer disposed onto the first flexible, optically transparent film layer on a side of the first flexible, optically transparent film layer opposite the textile base layer. The electrophoretic film layer can comprise a plurality of relief cuts therein. The plurality of relief cuts can allow the electrophoretic film layer to flex or stretch in at least one direction.

RELEASE FILM, TRAY MODULE INCLUDING THE SAME, AND METHOD OF MANUFACTURING DISPLAY DEVICE USING THE TRAY MODULE
20210138777 · 2021-05-13 ·

A release film of a protective module for manufacturing a display device, includes a film layer including a first surface facing a protective panel which is attachable to a display panel of the display device, and a second surface opposite to the first surface; an embossed pattern layer protruding from the second surface of the film layer; and the embossed pattern layer including a plurality of intaglio portions arranged along the film layer.

Wheel for a Vehicle

A wheel of a vehicle has a rim, a hub portion and at least two spokes connecting the hub portion to the rim. At least one spoke intermediate space between the spokes is at least partially covered by a single-piece cover element. A wing portion of the cover element is deformed axially away from the wheel when heat is supplied. The cover element is connected directly to the wheel, and the single-piece cover element is formed from a single material.

COMPOSITE ELASTIC LAMINATE
20210086487 · 2021-03-25 ·

A method of making a composite elastic laminate is provided where an elastic layer is stretched in the machine-direction and while in a stretched state is fed into a grooved-roll assembly, together with outer facing layers, for imparting simultaneous cross-direction stretching forces to the superposed layers. The bi-directional stretching forces causes the elastic layer to tear and/or rupture allowing the laminate to be bonded in areas where the elastic layer has been displaced. Upon relaxation, a composite elastic laminate is provided having excellent breathability and elastic properties.

COMPOSITE ELASTIC LAMINATE HAVING DISCRETE FILM SEGMENTS
20210069028 · 2021-03-11 ·

An elastic laminate is provided including outer facing layers of a fabric and, located between the outer facing layers, a series of individual, spaced apart strips of elastic film extending continuously along the direction of elasticity. The film strips are formed by a controlled tearing of a continuous film while the film is biaxially stretched and bonded to the fabric facings. The fabric facings have gathers formed therein that allow the elastic laminate to stretch at least to the extent that the gathers can be pulled flat.

Foil fusion additive manufacturing system and method

An additive manufacturing system includes a foil supply drum, a melting energy source, and a processor. The foil supply drum is configured to be rotated for dispensing a foil sheet over a substrate surface supported by a build element. The melting energy source is configured to direct at least one melting energy beam onto a non-melted region of the foil sheet located over the substrate surface. The processor is configured to execute computable readable program instructions based on a three-dimensional digital definition of the object, and control the melting energy beam to selectively melt at least some of the non-melted region into melted portions forming a material layer of the object onto the substrate surface while separating the melted portions from non-melted portions, and command rotation of the foil supply drum for dispensing the foil sheet during manufacturing of the object in correspondence with the digital definition.