B32B2260/021

Method For Producing a Moldable, Thermoplastic, Continuous Fiber Reinforced Composite Structure, Moldable Composite Structure, and Device For Producing Same
20230001626 · 2023-01-05 ·

The invention is characterized by a semifinished composite structure product with the at least two layers, of which the at least one layer, in which the continuous fibers are contained, is heated such that the matrix of thermoplastic material is heated within at least one first surface region to or above a melting temperature that can be assigned to the thermoplastic material, and the matrix of thermoplastic material is kept to a temperature below the melting temperature within a second surface region directly adjoining the first surface region. The semifinished composite structure product is heated in this way so that the moldable thermoplastic, continuous fiber-reinforced composite structure in which the continuous fibers within the first surface region are movable relative to each other and those within the second surface region are spatially fixed relative to each other.

NONWOVEN MAT WITH REDUCED PERMEABILITY AND INCREASED CALIPER
20230002945 · 2023-01-05 ·

A nonwoven mat and a method of making a nonwoven mat are provided. The nonwoven mat includes reinforcing fibers and a binder composition that includes a polycarboxy polymer and polymer microspheres. The binder composition may also include low-density fibers, such as microfibrillated cellulose fibers. The polymer microspheres have a thermoplastic shell that encapsulates a blowing agent. The thermoplastic shell has magnesium hydroxide on its outer surface. The components of the binder composition interact with one another and/or the reinforcing fibers to form a nonwoven mat having a less permeable structure and a higher caliper.

TERMINALLY MODIFIED POLYBUTADIENE, RESIN COMPOSITION FOR METAL-CLAD LAMINATES, PREPREG, AND METAL-CLAD LAMINATE
20230002532 · 2023-01-05 · ·

Provided is a novel resin composition for a metal-clad laminate, with which a metal-clad laminate having excellent adhesion with a metal foil, solder heat resistance, insulation and the like can be produced. A terminally modified polybutadiene contained in the resin composition for a metal-clad laminate according to the present invention has a structure of formula (III) on each of both terminals of a polybutadiene comprising a repeating unit of formula (I) and a repeating unit of formula (II), wherein a proportion of the repeating unit of formula (I) in all the repeating units is 70 to 99% by mol.

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LAYERED COMPOSITE

[Object]

The purpose of the present invention is to provide a layered composite that is high in both flexural modulus and moldability.

[Solving Means]

Provided is a layered composite including a carbon-fiber-reinforced resin in which a chopped strand prepreg obtained by impregnating fiber in resin is oriented in such a manner as to exhibit pseudo-isotropic properties, and a steel plate that is layered on at least one surface of the carbon-fiber-reinforced resin and has a tensile breakage elongation ϕ of equal to or more than 20%, the flexural modulus in a flat plate state obtained in compliance with ASTM D-790 being equal to or more than 30 GPa.

Segmented flexible gel composites and rigid panels manufactured therefrom
11517870 · 2022-12-06 · ·

The present invention describes various methods for manufacturing gel composite sheets using segmented fiber or foam reinforcements and gel precursors. Additionally, rigid panels manufactured from the resulting gel composites are also described. The gel composites are relatively flexible enough to be wound and when unwound, can be stretched flat and made into rigid panels using adhesives.

Device and method for impregnating fiber structures
11565442 · 2023-01-31 · ·

An apparatus for impregnating fiber structures with a matrix material includes a lower part having a bath for receiving the matrix material and a draining unit. The draining unit includes a wiper having a wiping edge, over which the impregnated fiber structure is guided during operation, and a surface inclined in the direction of the bath, by which matrix material draining from the fiber structure can return into the bath. The draining unit includes a cover on which a deflection unit, by which the fiber structure is pressed into the bath when the cover is mounted, is mounted. When the cover is mounted, a gap is formed between the cover and the lower part on the sides by which the fiber structure is guided into the apparatus and emerges from the apparatus. A method for impregnating fiber structures with a matrix material is also disclosed.

Surfacing materials for composite structures

Multifunctional surfacing materials for use in composite structures are disclosed. According to one embodiment, the surfacing material includes (a) a stiffening layer, (b) a curable resin layer, (c) a conductive layer, and (d) a nonwoven layer, wherein the stiffening layer (a) and the nonwoven layer (d) are outermost layers, and the exposed surfaces of the outermost layers are substantially tack-free at room temperature (20° C. to 25° C.). The conductive layer may be interposed between the curable resin layer and the stiffening layer or embedded in the curable resin layer. According to another embodiment, the surfacing material includes a fluid barrier film between two curable resin layers. The surfacing materials may be in the form of a continuous or elongated tape that is suitable for automated placement.

Composite materials with structural and fire retardant capabilities

A composite material having at least two layers of reinforcing fibers impregnated with a curable resin; an interlaminar region formed between adjacent layers of reinforcing fibers; and a combination of polymeric toughening particles and fire-retardant particles in the interlaminar region.

Toothed belt

In a toothed belt including a toothed belt body and a reinforcing cloth, the toothed belt body includes a rubber composition and has a base part formed into a flat band shape and a plurality of rubber tooth parts, which are arranged integrally with one face of the base part and spaced apart from each other in a belt lengthwise direction. The reinforcing cloth is attached to the toothed belt body to cover a face, of the toothed belt body, with the rubber tooth parts. Each of the rubber tooth parts is covered with the reinforcing cloth in a corresponding one of cloth-covered tooth parts where a rate of a volume of the reinforcing cloth with respect to a volume of the cloth-covered tooth part is 60% or more.

Laminate assembly with embedded conductive alloy elements

A laminate assembly includes a matrix layer and elongated, continuous strips of a conductive alloy. The matrix layer has opposite first and second sides connected by opposite first and second edges. Each of the first and second edges extends from the first side of the matrix layer to the opposite second side of the matrix layer. The elongated, continuous strips of the conductive alloy are disposed in the matrix layer between the first and second sides of the matrix layer. The elongated continuous strips continuously extend through the matrix layer from the first edge to the opposite second edge.