B32B2260/026

Class-A fire-protected oriented strand board (OSB) sheathing, and method of and automated factory for producing the same
10919178 · 2021-02-16 · ·

A method of and system for producing Class-A fire-protected oriented strand board (OSB) sheets. Each Class-A fire-protected OSB sheet has: a core medium layer made of wood pump, binder and/or adhesive materials; a pair of OSB layers bonded to the core medium layer; a clean fire inhibiting chemical (CFIC) coating on the surface of each OSB layer, made from CFIC liquid applied to the surface by dipping the OSB sheet into the CFIC liquid in a dipping tank, allowing shallow surface absorption into the OSB layers and ends of the core medium layer at atmospheric pressure; and a moisture, fire and UV protection coating spray coated over the CFIC coating to provide protection against moisture, fire and UV radiation from Sunlight, which is quickly dried by passing through a drying tunnel on the production line.

DIGITAL PRINTING ON A WOOD-BASED SUBSTRATE FOR EXTERIOR APPLICATION
20210046741 · 2021-02-18 ·

A system and related methods for high-resolution digital printing on wood-based substrates for exterior applications or outdoor use. Textured wood-based substrates include, but are not limited to, plywood, wood planks, oriented-strand board (OSB), laminated strand lumber (LSL), laminated veneer lumber (LVL), paper board, and various forms of engineered wood. A manufactured or engineered wood product with an engineered orientation is used as the base substrate to minimize deformation. A resin-impregnated paper overlay, which may include a special adhesion-promoting primer layer, is placed on the surface that will be subject to exposure outdoors. An image or images are printed using UV-resistant inks or film coatings, and a protective layer applied over the printed ink. The elasticity of the ink or film coating and the protective layer should match the protective overlay.

Pure bamboo fiber mattress and manufacturing method thereof

A pure bamboo fiber mattress and a manufacturing method thereof are disclosed. The manufacturing method includes the following steps: trimming and cleaning bamboo; sawing; splitting; slicing the bamboo strips; knitting; softening; directional fiber opening; dry cleaning, drying and removing dust; stacking; sewing and packing. The pure bamboo fiber mattress includes a surface layer, a transition layer, a core layer, another transition layer and another surface layer that are arranged in sequence from top to bottom. The surface layer includes 3-5 layers of first bamboo mesh fabric laid one on top of another. The transition layer includes 3-8 layers of second bamboo mesh fabric laid one on top of another. The core layer includes 3-8 layers of third bamboo mesh fabric laid one on top of another. The first bamboo mesh fabric, the second bamboo mesh fabric and the third bamboo mesh fabric are made of bamboo fibers.

STAINABLE MELAMINE LAMINATE PRODUCTS, COMPOSITIONS, AND METHODS OF MANUFACTURE
20210070027 · 2021-03-11 ·

The present disclosure describes laminate products capable of retaining a wood stain or colorant. The unique resin binder formulations, preferably a melamine formulation, and products include porosity-promoting agents that result in the resin binder layer having a porous surface capable of being stained with a wood stain or other colorant, while still having the favorable properties of traditional laminate products. The methods of the invention produce a laminate product that can be stained with a variety of stains and colorants after manufacturing to suit the individual builder's or homeowner's preference. The stainable laminate products may include a decorative paper layer sandwiched between a backing layer and a resin binder layer embedded with a porosity agent, such as, silica, wax, mica, calcium carbonate, silane, kaolin clay, crystalline silica, corn starch, feldspar, talc, or combinations thereof. The stainable resin binder layer optionally has a textured top surface.

ABSORBENT FLUFF AND TISSUE LAMINATE PADS FOR FOOD PACKAGING

An absorbent pad has: a first, outer layer including a permeable or non-permeable film; a second, outer layer including a permeable or non-permeable film, placed on a side of the pad opposite the first, outer layer; a third layer disposed between the first layer and the second layer, and including a tissue laminate with at least two plies, with at least one chemical agent or system fixed in the third layer and being either activated by contact with or soluble in an aqueous liquid; and a fourth layer disposed between the first layer and the second layer and comprising fluff, with or without a chemical agent or system, the third layer being joined to the fourth layer to serve as a substrate for the fourth layer.

METHOD OF MANUFACTURING RFID ACCESS CARD FROM NOVEL MATERIALS
20210034941 · 2021-02-04 · ·

A method, apparatus, and product-by-process, for preparing an RFID access card constructed out of wood is disclosed. The method involved preparing two wooden surfaces of appropriate thickness, preparing an RFID chip emitting an appropriate frequency, and pressing the wooden surfaces and the RFID chip together through the use of adhesive(s) and a hot press and a cold press. The apparatus included an RFID access card constructed out of at least two wooden surfaces where an RFID chip is disposed between the two surfaces. The two wooden surfaces are attached with a hot melt adhesive.

ABSORBENT FLUFF AND TISSUE LAMINATE PADS FOR FOOD PACKAGING

An absorbent pad has: a first, outer layer comprising a permeable or non-permeable film; a second, outer layer comprising a permeable or non-permeable film, placed on a side of the pad opposite the first, outer layer; a third layer disposed between the first layer and the second layer, and comprising a tissue laminate comprising at least a first ply and a second ply, with at least one chemical agent or system fixed in the third layer and being either activated by contact with or soluble in an aqueous liquid, the at least one chemical agent or system being in a predetermined amount distributed substantially uniformly per unit area of the surface area between the at least first ply and second ply: and a fourth layer disposed between the first layer and the second layer and comprising fluff, with or without a chemical agent or system, the third layer being joined to the fourth layer to serve as a substrate for the fourth layer.

METHOD TO PRODUCE A COATING LAYER, A BUILDING PANEL AND A COATED FOIL

The present disclosure relates to a method to produce a coating layer, including applying a coating composition on a surface of a carrier, curing the coating composition to a coating layer, and subsequently applying pressure to the coating layer. The disclosure further relates to a method to produce a building panel, and such a building panel, and to a method to produce a coated foil, and such a coated foil.

Class-A fire-protected wood products inhibiting ignition and spread of fire along class-A fire-protected wood surfaces and development of smoke from such fire
10899038 · 2021-01-26 · ·

In a lumber factory, an automated laminated veneer lumber (LVL) process supported by a lumber production line employing a cross-cutting and rip-sawing stage, a dip-coating stage, a spray-coating stage, a print-marking stage, and a stacking, packaging and wrapping stage. At the dip-coating stage, cross-cut and rip-sawed LVL product is automatically transported and submerged through a dipping reservoir containing clean fire inhibiting chemical (CFIC) liquid, and then wet-stacked and set aside to dry. Once dried, the dip-coated LVL products are returned to the production line and sprayed coated with a moisture, fire and UV protective coating at the spray-coating stage, and then passed through a drying tunnel for quick drying of the spray-coating to produce Class-A fire-protected LVL products. The Class-A fire-protected LVL products are stacked, packaged and wrapped at the stacking, packaging and wrapping stage into a package of Class-A fire-protected LVL products, ready for shipping.

VENEERED ELEMENT AND METHOD OF PRODUCING SUCH A VENEERED ELEMENT
20210008863 · 2021-01-14 · ·

A method for the generation of a gas mixture comprising carbon monoxide, carbon dioxide and optionally hydrogen for use in hydroformylation plants or in carbonylation plants, including mixing an optional steam with carbon dioxide in the desired molar ratio, feeding the resulting gas to a solid oxide electrolysis cell (SOEC) or an SOEC stack at a sufficient temperature for the cell or cell stack to operate while effecting a partial conversion of carbon dioxide to carbon monoxide and optionally of steam to hydrogen, removing some or all the remaining steam from the raw product gas stream by cooling the raw product gas stream and separating the remaining product gas from a liquid, and using said gas mixture containing CO and CO.sub.2 for liquid phase synthesis reactions utilizing carbon monoxide as one of the reactants while recycling CO.sub.2 to the SOEC or SOEC stack.