B32B2260/028

Process for producing smooth strand-based siding or structural panels using secondary pressing
11639011 · 2023-05-02 · ·

A process for producing a smooth-sided strand-based siding or wood structural panel using a secondary pressing process. The secondary pressing process is performed after the primary process completes pressing and consolidation of the substrate/board. The secondary process applies and cures the overlay after applying a water spray on the hot board immediately out of the primary process press, and before overlay application. The application of the water spray causes the surface of the board to swell and cure. A settling period follows to allow the top surface particles and strands to swell along with absorption and evaporation of the moisture. This is followed by surface sanding to remove the telegraphing and produce a smooth surface, which is then followed by lamination of the overlay(s). The process is completed by post-lamination treatment and coating of the board.

LAMINATED MOISTURE RESISTANT POULTRY BOX AND PROCESS

A moisture resistant poultry box having a composite structure with a fluted paper medium, a top backing board assembly secured to one side of the fluted medium and a bottom backing board assembly secured to the other side of the fluted medium. The backing board assemblies and the fluted medium are impregnated with a hydrogenated triglyceride, and each backing board assembly has PET film glued thereto covering an outside surface to provide moisture resistant recyclable poultry box so that it has a Cobb value ranging between about 0 to about 1.

METHOD TO PRODUCE A PANEL AND SUCH A PANEL

A method to produce a panel. The method includes providing a core having a first surface, providing a surface layer including a substantially uncured amino resin, applying an hydrolysable adhesive on the first surface of the core and/or on a surface of the surface layer adapted to face the core, arranging the surface layer on the first surface of the core, pressing the surface layer to the core to form a panel by applying heat and pressure in a press, thereby adhering the surface layer to the core by the hydrolysable adhesive and curing the amino resin of the surface layer. Also such a panel.

COMPOSITE BUILDING MATERIALS AND METHODS OF MANUFACTURE
20230182435 · 2023-06-15 ·

An example composite building material includes one or more layers of polymeric and/or glass fibers, binding agent, and optional fillers. At least one surface layer of resin-impregnated paper or a fiberglass film can be disposed above and/or below the one or more layers. The one or more layers can include a core layer (e.g., with longer polymeric fibers) and a top layer (e.g., with shorter polymeric fibers). An example method of manufacturing the composite building material includes forming the one or more layers, applying the at least one surface layer above and/or below the one or more layers, and heating and pressing the combined layers.

ANTIREFLECTION FILM AND METHOD OF PRODUCING THE SAME, AND OPTICAL MEMBER

An antireflection film includes an uneven structure layer that has an uneven structure and has an alumina hydrate as a main component, and an intermediate layer that is disposed between the uneven structure layer and a substrate. The uneven structure layer has a spatial frequency peak value of the uneven structure of 8.5 or greater and has a film thickness of 200-250 nm, and the intermediate layer comprises a plurality of layers including at least a first layer, a second layer, a third layer, and a fourth layer.

Transfer film and membrane coverings for panel products
11673384 · 2023-06-13 ·

A membrane covered panel and a membrane covered panel production method are provided wherein an elastomeric membrane, and preferably, an aqueous elastomeric resin-based membrane, is applied to a finished panel construct, prior to pressing of the membrane covered panel. The method is used to produce panels which can be used in the production of flooring materials, wall panels, furniture, countertops, and the like. The membrane is applied to a transfer film, which transfer film can be removed at any time prior to, or after the pressing operation. The panels produced have a durable but elastic surface which can protect the surfaces of the panel construct. The elastomeric covering on the panel construct also preferably provides a surface which is abrasion resistant, and provides better acoustical properties while providing a soft touch haptic surface.

Floor panel for outdoors
09828777 · 2017-11-28 · ·

The present invention relates to floor panels for outdoor use, which front side is provided with a decorative—respectively protective layer and which comprises at its sides coupling means inform of groove and tongue elements. The material of the carrier plate is thereby MDF or HDF board of acetylated wood, a fiber cement board or is based on polyvinylchloride and the decorative—respectively protective layer consisting of a radiation cured acrylate-containing film or a polymeric layer with hardness gradient, wherein the hardness of the polymeric layer decreases in particular continuously with increasing depth seen from the surface of the polymeric layer.

METHOD FOR THE PRODUCTION OF GROUNDED PANELS AND PANEL
20170334237 · 2017-11-23 ·

A method for the production of grounded panels and to a panel having a core made from a wood material board. The method includes provision of a wood material board, application of a grounding in the form of a synthetic resin layer to at least one topside of the wood material board, application of a coating to an underside, lying opposite the topside of the wood material board, of the wood material board, pressing of the layer build-up consisting of the wood material board, grounding and coating under the influence of pressure and, if appropriate, temperature, division of the grounded and coated wood material board into individual panels, cutting machining of side faces of the panels for the incorporation of connection and locking means, and transport-safe packaging of the grounded panels.

METHOD FOR FINISHING A WOOD BOARD
20170334088 · 2017-11-23 ·

The invention relates to a method for finishing a wood board with an upper face and a lower face. A layer of liquid synthetic resin is first applied at least onto the upper face or the lower face, and at least one paper ply soaked with a synthetic resin is then applied. The structure is then pressed in a press under high pressure and at a high temperature, wherein the synthetic resin melts and is connected to the upper face or the lower face of the wood board. The invention is characterized in that the upper face and/or the lower face is provided while still having a press skin and in an ungrounded state, and the layer is applied so thinly that the liquid synthetic resin is completely drawn into the press skin, the layer is not actively dried, and the paper ply is positioned on the press skin.

Floor panel and method for manufacturing floor panels

A floor panel has a substrate and a decorative layer of wood veneer provided thereon having a thickness of 1 millimeter or less. The substrate has an average density of more than 750 kilograms per cubic meter. The floor panel is rectangular and oblong and comprises a pair of opposite short edges and a pair of opposite long edges. The floor panel, on at least said two opposite long edges, is provided with coupling means allowing that two of such floor panels can be coupled to each other in a vertical direction perpendicular to the plane of the coupled panels and in a horizontal direction in this plane and perpendicular to the respective edge. The wood veneer and/or the substrate immediately underneath the wood veneer is treated at least at the short edges with a fluoro copolymer or a polymeric methylene diphenyl diisocyanate.