The vehicle headliner includes a base layer, a skin layer disposed on one side of the base layer, and an infrared reflecting layer and a protection layer, in this order, disposed on the other side of the base layer. The base layer contains thermoplastic resin and fiber. The protection layer is a non-stretched resin layer containing a thermoplastic resin having a melting point of 200° C. or more.

A fiber-reinforced resin molded article is produced by pressing a plurality of thermoplastic base material sheets, each of which contains a plurality of reinforcing fibers, in a stacked state where the base material sheets are stacked so that the fiber directions (orientation direction of the reinforcing fibers) are alternated. Each base material sheet is provided with a cut including: a plurality of lengthwise cut lines extending parallel to the fiber direction; and a plurality of crosswise cut lines extending parallel to a direction that is perpendicular to the fiber direction. A plurality of cut interruption parts for interrupting the lengthwise cut lines in the fiber direction are formed. The cut interruption parts are arranged in a staggered manner so as to be displaced from each other in the fiber direction.

Articles are provided including at least one polyurethane prepared from: (a) about 1 equivalent of at least one polyisocyanate; (b) about 0.005 to about 0.35 equivalent of at least one polycaprolactone polyol; (c) about 0.01 to about 1.0 equivalent of at least one polyol selected from the group consisting of ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, 1,2-ethanediol, propanediol, butanediol, pentanediol, hexanediol, heptanediol, octanediol, nonanediol, decanediol, dodecane diol, octadecanediol, cyclopentanediol, 1,4-cyclohexanediol, cyclohexanedimethanol, 1,4-benzenedimethanol, xylene glycol, hydroxybenzyl alcohol, dihydroxytoluene, bis(2-hydroxyethyl) terephthalate, 1,4-bis(hydroxyethyl)piperazine, N,N′,bis(2-hydroxyethyl)oxamide and mixtures thereof; and (d) about 0.01 to about 0.5 equivalent of at least one polyol selected from the group consisting of glycerol, tetramethylolmethane, trimethylolethane, trimethylolpropane, erythritol, pentaerythritol, dipentaerythritol, tripentaerythritol, sorbitan, and mixtures thereof, each based upon the about 1 equivalent of the at least one polyisocyanate, wherein the article has a Gardner Impact strength of at least about 400 in-lb according to ASTM D-5420-04.

A thermal barrier article comprising a core layer containing a plurality of fibers or a flame-retardant foam, and a supplementary layer disposed on or integrated within the core layer, where the thermal barrier article is operatively adapted to survive or withstand at least one cycle of the Torch and Grit Test.

Disclosed is a composite gypsum board comprising a board core and a concentrated layer, as well as related methods of preparing board and slurries. The board core and the concentrated layer both are formed from water and stucco. The concentrated layer is designed to have higher density and/or nail pull than the core. The concentrated layer is further formed from a polysaccharide that forms a complex with calcium ions, e.g., an alginate compound such as sodium alginate. In some embodiments, the concentrated layer is formed from an enhancing additive to enhance strength therein, while the core is formed without using enhancing additive or less enhancing additive than used in forming the board core.

A structural insulation sheathing (SIS) comprises: a first upper facial member, a second lower facial member and an insulation member in intimate, planar contact with both the first upper member and second lower members. The first and second facial members are made from the same reinforcing fiber material less than about 3/16 inch thick. The insulation member comprises a foam layer, said structural insulation sheathing having at least 10×, preferably 15 to 20 times greater strength than its individual components.

Golf balls having covers made of thermoplastic polyurethane compositions are provided. Multi-piece golf balls can be made. Polyurethane primer coatings and polyurethane top-coatings are applied to the thermoplastic polyurethane cover. Different coating methods can be used. Isocyanate-rich and polyol-rich polyurethane coatings can be applied. In one embodiment, the golf ball can be treated with a multi-functional isocyanate prior to applying the coatings. The polyurethane cover composition and surface coatings can further include catalysts, ultraviolet (UV)-light stabilizers, and other additives. Heat is used to cure the coatings. The coating methods have many benefits and the finished balls have good physical properties.

In order to solve problems of strength and volume of part, the invention provides an article reinforced by multi-dimensional fibers and a method for manufacturing the article. The article includes a core portion and a shell layer portion. The core portion is made of thermoplastic resin and the fibers in which a majority of and a minority of the fibers are respectively arranged in a major and a minor directions. The method includes: preparing a core portion made of thermoplastic resin and the fibers in which a majority of and a minority of the fibers are respectively arranged in a major and a minor directions, loading the core portion into a mold, and forming a shell layer portion in the mold to enclose the core portion. The article manufactured by the method of this invention can reduce the weight and increase the strength of the parts.

A hybrid metal composite (HMC) structure comprises tiers comprising fiber composite material structures, and additional tiers longitudinally adjacent one or more of the tiers and comprising perforated metallic structures and additional fiber composite material structures laterally adjacent the perforated metallic structures. Methods of forming an HMC structure, and related rocket motors and multi-stage rocket motor assemblies are also disclosed.

Provided is a composite laminate having excellent releasability from a mold during a production process and having excellent surface appearance (surface smoothness). A composite laminate 1 including an A layer 2 and a B layer 3, the A layer 2 being provided on one or both sides of the B layer 3, the A layer 2 containing inorganic fibers (a1) with an average fiber length of 1 μm to 300 μm and a thermoplastic resin (a2), the B layer 3 containing reinforcing fibers (b1) with an average fiber length of 1 mm or more and a thermoplastic resin (b2).