In an example, a composite structure having a variable gage is described. The composite structure includes a first end having a first gage, a second end having a second gage, which is less than the first gage, a plurality of continuous plies, and a plurality of drop-off plies. Each continuous ply extends from the first end to the second end. Each drop-off ply includes a tip having a tapered shape. Each drop-off ply extends from the first end to a respective position of the tip of the drop-off ply between the first end and the second end. The tips of the plurality of drop-off plies are arranged in a monotonically-inward pattern.

A composite structure comprises stacked sets of laminated fiber reinforced resin plies and metal sheets. Edges of the resin plies and metal sheets are interleaved to form a composite-to-metal joint connecting the resin plies with the metal sheets.

The present invention provides a self-adhesive prepreg which is characterized by comprising: a base prepreg that is composed of reinforcing fibers and a thermosetting resin composition (I), some or all of which is impregnated into a reinforcing fiber layer that is formed of the reinforcing fibers; an adhesive layer that is composed of a nonwoven fabric which is laminated on at least one surface of the base prepreg so as to be integrated with the base prepreg and a thermosetting resin composition (II) which is laminated on the surface of the nonwoven fabric so as to be integrated with the nonwoven fabric.

This metal-FRP composite body comprises a metal member, an FRP layer and a bonding resin layer that is interposed between the metal member and the FRP layer. The bonding resin layer is a solidified product of a phenoxy resin (A) by itself, or alternatively, a cured product of a bonding resin composition that contains 50 parts by weight or more of the phenoxy resin (A) in 100 parts by weight of the resin components; and the bonding resin layer firmly bonds the metal member and the FRP layer to each other. The bonding resin composition may additionally contain 5-85 parts by weight of an epoxy resin (B) relative to 100 parts by weight of the phenoxy resin (A), and a crosslinking agent (C) that contains an acid dianhydride.

A fiber-reinforced composite material has an excellent design surface. The prepreg laminate includes at least prepregs [a] having reinforcing fibers impregnated with a resin, and a base material [b] not impregnated with a resin, wherein at least two of the prepregs [a] are stacked in succession, and both sides of the base material [b] are sandwiched by the prepregs [a].

One aspect of the present specification provides an eco-friendly semi-noncombustible exterior material including: a core part (10) formed by impregnating a paper or fabric base with a triazole-modified phenolic resin; an outer skin (20) formed by impregnating a paper substrate with a melamine resin and joined to at least one surface of the core part; and a UV film (30) formed on at least one surface of the outer skin, and containing a polymethyl methacrylate resin.

The present invention relates to a sandwich panel for a protective cover of an electric vehicle battery pack, including: a core layer that has a non-woven fiber aggregate structure; a skin layer that is stacked on at least one surface of the core layer; and an adhesive layer that bonds the core layer and the skin layer, wherein the core layer includes a thermoplastic resin and a flame retardant fiber, a manufacturing method therefor, and a protective cover of an electric vehicle battery pack.

A prepreg is described having good handleability and a low resin flow, facilitating the work in the process of a molded body and improving the dimensional accuracy of the molded body, where the prepreg includes a fiber substrate; and a resin layer containing a thermosetting resin composition containing at least components [A] and [B] below, stacked on one surface of the fiber substrate, wherein the fiber substrate is impregnated with a part of the thermosetting resin composition of the resin layer, the thermosetting resin composition having a complex viscosity 3*24 at 24 C. of 20,000 to 100,000 Pa.Math.s and a complex viscosity 3*70 at 70 C. of 100 to 5,000 Pa.Math.s, and a volatile amount of the thermosetting resin composition is 1 mass % or less when a total mass of the prepreg is 100 mass %.

[A] Thermosetting resin

[B] Curing agent of [A]

Process for moulding a composite product (9) for coatings, comprising providing an aesthetic layer (1) comprising an aesthetic material chosen from: natural leather, a first composite material comprising a textile layer and a coating layer comprising polyurethane or polyvinyl chloride or thermoplastics olefins and a second composite material comprising a non-woven fabric comprising polyester or polyamide fibres immersed in a polyurethane matrix, with the polyurethane in weight percentage greater than or equal to 15% and less than or equal to 60% and the polyester or the polyamide in weight percentage greater than or equal to 40% and less than or equal to 85%, providing a support layer (2) comprising a solid polyolefin thermoplastic foam, providing a semi-finished product (3) comprising the aesthetic layer (1) and the support layer (2) coupled together, heating the semi-finished product (3) to bring the support layer (2) to a plastic state, forming the semi-finished product (3) by pressing against each other a first (11) and a second half-mould (12) of a mould (10) with the semi-finished product (3) interposed between the conformation surfaces (13) of the two half-moulds, and with the support layer (2) in the plastic state, cooling the semi-finished product (3) to bring the support layer (2) to a solid state and to realize the composite product (9).

A composite system for the reinforcement of physical structures includes a plurality of unidirectional fibers arranged with respective longitudinal axes generally parallel to each other over a substantial portion of a length of each unidirectional fiber. The plurality of unidirectional fibers are non-mechanically connected. A resinous material adheres the plurality of unidirectional fibers to each other such that each one of the plurality of unidirectional fiber is adhered to at least one adjacent one of the plurality of unidirectional fibers along a substantial portion of the length of the adjacent one of the plurality unidirectional fibers.