A hydroformed composite material includes an expanded spun bonded nonwoven layer having a loft of at least about 1.3 times greater than an original loft of an original unexpanded spun bonded nonwoven web from which the expanded spun bonded nonwoven layer was created, and an air permeability of at least about 1.2 times greater than an original air permeability of the original unexpanded spun bonded nonwoven web. The hydroformed composite material includes a formed film layer that includes a plurality of extended cells containing continuous fibers and/or fibrils of the expanded spun bonded nonwoven layer.

A lamination system includes a film supply, a non-woven material supply, and a laminator. The laminator causes a film from the film supply to be laminated to a sheet from the non-woven material supply to establish a laminated sheet.

A multilayer nonwoven structure is described where the nonwoven structure comprises at least two spun bond layers and at least one easily meltable layer. The easily meltable layer is located between the at least two spunbond layers. The easily meltable layer is comprised of a polymer having a melting point at least 20° C. less than the melting point of the polymer which comprises the surface of the fibers which comprise the spun bond layer, or is made from a polymer which is readily absorbs some form of radiation. Under bonding conditions, the fibers which make up the easily meltable layer can be melted to form a film, thereby improving bather properties of the nonwoven structure.

Described herein is an stain and sag resistant acoustic building panel comprising a porous body formed from building material and latex binder, wherein the building material may include fibers and filler and at one of the building materials has been pre-treated with a charge-modifying component, thereby enhancing the sag-resistance of the building panel.

The present invention relates to a laminate film for blocking a virus and a method for manufacturing same, including a laminate film for blocking a virus in which an air-permeable film layer including 20 to 40 parts by weight of an inorganic filler with respect to 100 parts by weight of a polyethylene resin, an adhesive layer, and a non-woven fabric layer including a bi-component non-woven fabric that is made by mixing at least two selected from polyolefin-based non-woven fabrics, are sequentially laminated, and to a method for manufacturing the laminate film, comprising: a) manufacturing an air-permeable film by stretching a disc-shaped sheet obtained by melting and extruding a compound composition and processing same; b) coating an adhesive on one surface of the air-permeable film which has been stretched; c) adhering, a bi-component non-woven fabric; and d) rolling using rollers.

A fibrous component for a vehicle exterior includes a skin layer having a multilayer structure comprising a laminated web including a reinforcing fiber and a binder fiber, the skin layer including pores that absorb sound; a sound absorbing pad layer disposed on an inner side of the skin layer and absorbing sound; and an adhesive layer disposed between the skin layer and the sound absorbing pad layer. The adhesive layer adheres the skin layer and the sound absorbing layer to each other.

A method for forming an elastomeric laminate includes the steps of providing a first coverstock material; SELF'ing the first coverstock material to create a pre-SELFed coverstock layer having a primary activation pattern comprising SELF-specific land areas; providing an elastomeric layer; and joining the elastomeric layer to the pre-SELFed layer at zero relative strain, such that the elastomeric layer and pre-SELFed coverstock layer are joined at one or more bonding sites.

A method for covering a portable structure, the portable structure having a frame and a covering, includes the step of: providing the covering, the covering includes a nonwoven having a densified portion on a first face of the nonwoven and a lofty portion on a second face of the nonwoven, and a skin laminated on the nonwoven, or a first nonwoven having a densified portion and a lofty portion, a second nonwoven having a densified portion and a lofty portion, and a skin laminated on the first nonwoven or the second nonwoven.

A process for forming defect-free fibrous composite materials. More particularly, a process for forming blister-free fibrous composites without having to actively monitor or control blister formation during molding of a stack of plies, and to blister-free composite materials fabricated therefrom. Fibrous plies are coated with a dry, particulate binder without impregnating the plies with the binder. Gaps between fibers/tapes allow air to diffuse out of the stack without affecting the binder coating, thereby avoiding blister formation.

Elastic laminates and methods of making same are provided, wherein the laminate includes an elastic film laminated to at least one substrate web, and wherein the elastic film has been stretched at least twice prior to bonding the film to the substrate layer. Such laminates possess improved bond strength between the film and the substrate web and have greater elongation versus laminates made with a film that has been stretched only once.