Patent classifications
B32B2307/536
Artificial leather and method for producing the same
The present invention relates to an artificial leather and a method for producing the same. The artificial leather includes a substrate, a thermoplastic polyurethane fiber adhesive layer, a thermoplastic polyurethane fiber layer, a paste layer, and a surface layer. The paste layer has a thermosetting paste or a high solid-content paste, and the paste has a specific adhesive temperature. A bonding can be performed at low temperature in the method for producing the same, and the artificial leather made by the method for producing the same has excellent hand feeling and/or smoothness.
ARTICLE WITH 2D AND 3D FIBER STRUCTURE
An article includes a completed fabric structure that has multiple plies of fiber reinforced fabric. A first portion of the fabric structure has a three-directional fiber reinforced configuration and, exclusive of the first portion, a second portion of the fabric structure having a two-directional fiber reinforced configuration. In the three-directional fiber reinforced configuration there are multiple plies that are bound together via a matrix and a plurality of fibers normal through the multiple plies. In the two-directional fiber reinforced configuration the multiple plies are bound to one another via the matrix and not fibers normal through the multiple plies.
FLOORING ELEMENT
Floor element comprising a top layer (102) attached to a substrate layer (104), in which the top layer (102) is itself layered, the top layer (102) comprising: —an optional backing layer (122) made of flexible polymer, —a flexible or semi-rigid polymer layer (124), onto or into which optionally at least one reinforcing layer (126) is attached or embedded, and —a finishing layer comprising a decorative layer (132), a wearing layer (134) thereon and optionally a coating (136) thereon; the substrate layer (104) being a rigid substrate layer.
Light Weight Gypsum Board
This invention provides low dust low density gypsum wallboard products having high total core void volumes, corresponding to low densities in the range of about 10 to 30 pcf. The wallboards have a set gypsum core formed between two substantially parallel cover sheets, the set gypsum core preferably having a total void volume from about 80% to about 92%, and made from a slurry including stucco, pregelatinized starch, and a naphthalenesulfonate dispersant. The combination of the pregelatinized starch and the naphthalenesulfonate dispersant also provides a glue-like effect in binding the set gypsum crystals together. The wallboard formulation, along with small air bubble voids (and water voids) provides dust control during cutting, sawing, routing, snapping, nailing or screwing down, or drilling of the gypsum-containing products. This invention also provides a method of making the low dust low density gypsum products including the introduction of soap foam in an amount sufficient to form a total void volume, including air voids, preferably from about 80% to about 92% in the set gypsum core, corresponding to a set gypsum core density from about 10 pcf to about 30 pcf. The wallboards produced by the method generate significantly less dust during working.
HARD COAT LAMINATE FILM
According to at least one embodiment, there is provided a hard coat laminate film having a total light transmittance of 80% or more and having (γ) a hard coat on at least one surface of (α) an aromatic-polycarbonate resin film containing 30 mol % or more of a structural unit derived from 4,4′-(3,3,5-trimethylcyclohexane-1,1-diyl)diphenol when the total of the structural units derived from aromatic dihydroxy compounds is 100 mol %. According to another embodiment, there is provided a hard coat laminate film having a total light transmittance of 80% or more and having (γ) a hard coat on at least one surface of a transparent laminate film constituted of (α) an aromatic-polycarbonate resin film containing 30 mol % or more of a structural unit derived from 4,4′-(3,3,5-trimethylcyclohexane-1,1-diyl)diphenol, when the total of the structural units derived from aromatic dihydroxy compounds is 100 mol %, and (β) a poly(meth)acrylimide resin film.
Highly-filled polyurethane composites with fiber reinforcement
Composite panels and methods of preparation are described herein. In some embodiments, the composite panel can include a first fiber reinforcement, a polyurethane composite having a first surface and a second surface opposite the first surface, wherein the first surface is in contact with the first fiber reinforcement; and a cementitious material adjacent the first fiber reinforcement opposite the polyurethane composite. The polyurethane composite can be formed from (i) one or more isocyanates selected from the group consisting of diisocyanates, polyisocyanates, and mixtures thereof, (ii) one or more polyols, and (iii) a particulate filler. The fiber reinforcement can be formed from a woven or non-woven material, such as glass fibers. The composite panel can further include a material, such as a second fiber reinforcement and a cementitious layer, in contact with the second surface of the polyurethane composite. Articles comprising the composite panels are also disclosed.
Heat sealable films
In an embodiment, a heat-seal film includes 10-90 wt % of a first polymer component and 10-90 wt % of a second polymer component, based on a total weight of the first polymer component and the second polymer component, wherein: the first polymer component includes propylene, and optionally, up to 18 wt % of a C.sub.2 and/or a C.sub.4-C.sub.20 α-olefin based on a total weight of the first polymer component; and the second polymer component includes 91-99.9 wt % of propylene and 0.1-9 wt % of ethylene based on a total weight of the second polymer component, the second copolymer component having a melt flow rate of 2-60 g/10 min. In another embodiment, a multi-layer film structure includes a heat-seal layer including a heat-seal film described herein; and an unoriented, an uniaxially oriented, or a biaxially oriented base layer including polypropylene homopolymer, a polypropylene random copolymer, or a combination thereof.
ARTIFICIAL GRAPHITE FLAKE MANUFACTURING METHOD AND PRODUCT THEREOF
The present invention discloses an artificial graphite flake manufacturing method, which uses the PI (polyimide) films as the material; via a stacking step, a first heating step and a second heating step, the PI films are processed to form the artificial graphite flakes so as to increase the lubrication and the hardness, improve the heat conduction for balancing temperature increase and better the smoothness; in addition, via a perforation step, a hole structure is formed on the artificial graphite flakes so as to increase the heat diffusion area and the air permeability of the artificial graphite flakes, and then increase the defect-free rate and the smoothness thereof.
PLASTIC SUBSTRATE WITH IMPROVED HARDNESS AND DISPLAY DEVICE INCLUDING THE SAME
A plastic substrate includes: a plastic support member having light transmittance; and a first organic-inorganic hybrid layer on the plastic support member. The first organic-inorganic hybrid layer includes: a first organic-inorganic hybrid matrix; and ions implanted into the first organic-inorganic hybrid matrix at a side opposite to a side adjacent the plastic support member. An amount of the ions per unit area is in a range from about 2×10.sup.13/cm.sup.2 to about 2×10.sup.14/cm.sup.2.
Semi-rigid display board
A display board has a foam core with elastomeric properties with a first display layer affixed on one side and optionally a second display layer affixed on a second side. The elastic foam core can have a closed cell structure and be made from a thermoplastic. The display layers can be heat welded directly to the respective sides of the core with or without additional use of adhesive or the layers can be attached via adhesive only and not heat. The foam core has a Shore 00 hardness of 20-100.