A method of producing a building panel, including: providing a core, applying a balancing layer having a first moisture content on a first surface of the core, the balancing layer comprising a sheet impregnated with a thermosetting binder, applying a surface layer having a second moisture content on a second surface of the core, the surface layer comprising a thermosetting binder, adjusting the first moisture content of the balancing layer such that the first moisture content of the balancing layer is higher than the second moisture content of the surface layer prior to curing, and curing the surface layer and the balancing layer by applying heat and pressure. Also, a semi-finished product adapted to be cured for forming a building panel.

A laminate for application onto a support material having a resin-impregnated decorative layer and at least one resin-impregnated core layer. The decorative layer and the at least one core layer are adapted for being pressed together under high pressure and heat. A technical problem of improving a laminate for application onto the support material is solved in that the decorative layer and the at least one core layer can be compressed by a short-cycle press and have a width of more than 1800 mm. A method for producing the laminate is also provided.

A decorative paper of a roll of decorative paper is laminated on paper in a continuous pressing operation under pressure and at elevated temperature by means of an aminoplast resin. The roll of decorative paper comprises serially differing decorative finishes. After the continuous pressing operation, the laminate can be divided into sheets. A method is also described for impregnating, with aminoplast resin, decorative paper that comprises serially differing decorative finishes.

A method is disclosed of manufacturing a transparent wear resistant surface layer (1). The method may include the steps of, applying a decorative material on a carrier, applying a dry powder layer comprising a mix of processed wood fibers, binder and wear resistant particles above the decorative layer, curing the mix to a decorative surface, including the transparent wear resistant layer, by applying heat and pressure on the mix. In a preferred embodiment the method includes the step of pressing the mix against an embossed matrix to create an embossed decorative surface with high wear resistance.

An adhesive binder composition for adhering a paper sheet to a gypsum article with a gypsum layer having at least one paper sheet on a major surface thereof. The adhesive binder composition includes a polymeric adhesive and at least one surfactant. The adhesive binder composition resides at a boundary between the gypsum layer and the paper sheet.

A method for producing a panel is disclosed. The method includes the step of applying steam on a dry powder layer on a core. Thereafter heat and pressure are applied to the powder layer in order to bond the powder together.

A novel environmental wood laminate flooring and a method for forming the same are provided. The flooring includes a base board layer and a stacked structure adhered to a top surface of the base board layer, wherein the stacked structure comprises a wear-resistant layer, a wood veneer layer and a layer of glue-soaked paper which are stacked successively from top to bottom, and wherein the layer of glue-soaked paper is dip-dyed with different shades of colors.

A method for forming of a building panel with a surface including a thermosetting resin such that tension created during curing of the surface is reduced or eliminated. Method for producing a panel with a wood based core and a surface layer including a thermosetting resin wherein the method including: curing and connecting the surface layer to the core while applying heat and pressure in a first main pressing step, thus raising a temperature of the surface layer above an initial temperature; applying a bending force on the panel after the first main pressing step to bend the panel such that an uppermost surface of the panel is convex an a lowermost surface of the panel is concave while the panel is still above the initial temperature; and releasing the bending force such that the panel springs back to an essentially flat shape.

A floor panel has a core, a print and a wear resistant layer. The core is assembled at least from a plurality of paper sheets, or other carrier sheets, impregnated with a thermosetting resin.

The present invention provides a decorative material having a stereoscopic visual effect and a better feel. A decorative material comprising at least a base material, comprising a first region and a second region within a plane of the decorative material when seen in planar view, wherein the first region includes a peelable ink decoration layer disposed on the base material and a first recess formed immediately above the peelable ink decoration layer, and the second region includes a second recess deeper than the first recess.