A moisture resistant poultry box having a composite structure with a fluted paper medium, a top backing board assembly secured to one side of the fluted medium and a bottom backing board assembly secured to the other side of the fluted medium. The backing board assemblies and the fluted medium are impregnated with a hydrogenated triglyceride, and each backing board assembly has PET film glued thereto covering an outside surface to provide moisture resistant recyclable poultry box so that it has a Cobb value ranging between about 0 to about 1.

A method for stiffening a curved sheet-metal panel, in which a flat cardboard panel is applied to the concave face of the curved sheet-metal panel, includes a step in which a number of parallel cuts that pass partially through the thickness of the cardboard panel are made in that face of the cardboard panel that is intended to be applied to the concave face of the sheet-metal panel. A number of adhesive strips that each cover said parallel cuts are applied to said face of the cardboard panel and said face, provided with said adhesive strips, of the cardboard panel is applied to said concave face of the sheet-metal panel.

A releasable pair of dual nested corrugated sheets comprises a top liner, a bottom liner and a combined web. The combined web comprises a first material coupled to a second material without an adhesive. The combined web further comprises a plurality of corrugations. The top liner is partially coupled to the combined web using an adhesive. The bottom liner is partially coupled to the combined web using an adhesive. The pair of dual nested corrugated sheets is releasable such that the top liner and the first material is separate from the bottom liner and the second material.

A machine for making insulation may include two or more rotatory members configured to pull a precut insulation product at a first rate, wherein the precut insulation product comprises a first paper layer, a second paper layer, and a continuous paper core sheet, a first restraint and a second restraint spaced apart a predetermined distance to create a first space therebetween, and two or more second rotary members configured to feed a continuous paper sheet at a second rate into the first space such that the continuous paper sheet forms a plurality of flexible loops defining a plurality of air channels that extend in a direction that is substantially perpendicular with a machine direction. The first rate may be slower than the second rate.

A machine for making insulation may include two or more rotatory members configured to pull a precut insulation product at a first rate, wherein the precut insulation product comprises a first paper layer, a second paper layer, and a continuous paper core sheet, a first restraint and a second restraint spaced apart a predetermined distance to create a first space therebetween, and two or more second rotary members configured to feed a continuous paper sheet at a second rate into the first space such that the continuous paper sheet forms a plurality of flexible loops defining a plurality of air channels that extend in a direction that is substantially perpendicular with a machine direction. The first rate may be slower than the second rate.

An apparatus is provided for producing longitudinally corrugated product. The apparatus includes a guide roll for guiding a web of medium material, wherein at least a portion of the guide roll is adapted to be arranged at an angle relative to another portion of the guide roll. The apparatus further includes a plurality of flute forming bars oriented generally along a longitudinal axis of the web to define a first corrugating labyrinth effective to longitudinally corrugate the web to an intermediate geometry. The apparatus further includes a pair of corrugating rollers that cooperate to define, at a nip therebetween, a second corrugating labyrinth effective to longitudinally corrugate the web to a substantially final geometry. The apparatus further includes a web travel pathway for the web that follows a path around a portion of the guide roll, through the first corrugating labyrinth, and through the second corrugating labyrinth.

A repulpable moisture resistant poultry box having a composite structure with a fluted medium, a top backing board secured to one side of the fluted medium and a bottom backing board secured to the other side of the fluted medium. The backing boards and the fluted medium are impregnated with a hydrogenated triglyceride. The backing boards each have an outer surface coated with an emulsion of hydrogenated triglyceride and styrene acrylic to provide moisture resistance repulpable and recyclable box.

An apparatus is provided for producing longitudinally corrugated product. The apparatus includes a guide roll for guiding a web of medium material, wherein at least a portion of the guide roll is adapted to be arranged at an angle relative to another portion of the guide roll. The apparatus further includes a plurality of flute forming bars oriented generally along a longitudinal axis of the web to define a first corrugating labyrinth effective to longitudinally corrugate the web to an intermediate geometry. The apparatus further includes a pair of corrugating rollers that cooperate to define, at a nip therebetween, a second corrugating labyrinth effective to longitudinally corrugate the web to a substantially final geometry. The apparatus further includes a web travel pathway for the web that follows a path around a portion of the guide roll, through the first corrugating labyrinth, and through the second corrugating labyrinth.

A method of manufacturing a total heat exchange element includes bonding a liner sheet and a corrugated sheet together to prepare a piece of single-faced corrugated cardboard and stacking plural pieces of the single-faced corrugated cardboard obtained in the previous step so that corrugated stripe directions of respective two adjacent pieces of single-faced corrugated cardboard are allowed to cross with each other, wherein a moisture absorbent is contained in at least a part of each of the liner sheet and the corrugated sheet, and R1 is 1 to 20 g/m.sup.2 and R1/R2 is 0.5 to 2.0 when, before pieces of single-faced corrugated cardboard are stacked, the content of the moisture absorbent in the liner sheet and the content of the moisture absorbent in the corrugated sheet are defined as R1 and R2, respectively.

A method of bonding a substantially planar sheet material to a corrugated sheet material using an automated process the method characterized by the steps of a) applying adhesive in discrete amounts to the contact points of the corrugated sheet material, and b) holding the sheet materials together until a bond is formed between them.