An ink jet card printer includes an ink jet print head, a gantry, and a card feeder. The ink jet print head is configured to perform a print operation on a card supported in a print position along a processing axis. The gantry is configured to move the print head through a print zone. The card feeder includes a feeder frame, a first pinch roller pair, and a lift mechanism. The first pinch roller pair is supported by the feeder frame and is configured to feed individual cards along a card feed axis. The lift mechanism is configured to move the feeder frame and the first pinch roller pair between a lowered position, in which the card feeder is displaced from the print zone, and a raised position, in which at least a portion of the card feeder extends into the print zone.

An example disclosed output hopper includes a cavity to receive media units from an output of a media processing device, the cavity to cause the media units to form a stack in a first direction; a first door pivotably movable between a closed position and an open position, the first door to retain the media units in the cavity when in the closed position, wherein the first door is configured to pivot on a first axis substantially parallel to the first direction; wherein: the first door includes a first cutout at a first top edge of the first door; and the first cutout allow the media units to spill over the first and second top edges when a capacity of the cavity is exceeded.

An example disclosed output hopper includes a cavity to receive media units from an output of a media processing device, the cavity to cause the media units to form a stack in a first direction; a first door pivotably movable between a closed position and an open position, the first door to retain the media units in the cavity when in the closed position, wherein the first door is configured to pivot on a first axis substantially parallel to the first direction; wherein: the first door includes a first cutout at a first top edge of the first door; and the first cutout allow the media units to spill over the first and second top edges when a capacity of the cavity is exceeded.

A card mechanism used in an array with other card mechanisms. Each card mechanism handles plastic cards that are to be personalized and provided to end users. The plastic cards can be cards such as financial cards including credit and debit cards, identification cards, driver's licenses, and other plastic cards that are personalized. The card mechanism(s) can supply cards to be personalized in one or more other card mechanisms and/or in a card personalization machine used with the card mechanism(s) in which case the card mechanism(s) is configured as a card input hopper, collect cards that have been personalized in which case the card mechanism is configured as a card output hopper, and/or perform one or more personalization operations on the cards in which case the card mechanism is configured as a card personalization mechanism.

A card mechanism used in an array with other card mechanisms. Each card mechanism handles plastic cards that are to be personalized and provided to end users. The plastic cards can be cards such as financial cards including credit and debit cards, identification cards, driver's licenses, and other plastic cards that are personalized. The card mechanism(s) can supply cards to be personalized in one or more other card mechanisms and/or in a card personalization machine used with the card mechanism(s) in which case the card mechanism(s) is configured as a card input hopper, collect cards that have been personalized in which case the card mechanism is configured as a card output hopper, and/or perform one or more personalization operations on the cards in which case the card mechanism is configured as a card personalization mechanism.

A card processing device may include a card reader and a printer. The printer may include an ink ribbon cartridge; a thermal head; and a cover member. The ink ribbon cartridge may include a supply roll and a take-up roll. The thermal head may heat the ink ribbon and transfer ink to the card. The card reader may be on a front side of the thermal head, and a part of the card reader may be on a lower side of the supply roll or the take-up roll. The cover member may pivot between a closed position and open position. A conveyance path may be provided inside the card reader and the printer. A part of the conveyance path inside the card reader may be a first conveyance path. The card reader may include an upper frame. The upper frame may pivot between a closed position and open position.

A card processing device may include a card reader and a printer. The printer may include an ink ribbon cartridge; a thermal head; and a cover member. The ink ribbon cartridge may include a supply roll and a take-up roll. The thermal head may heat the ink ribbon and transfer ink to the card. The card reader may be on a front side of the thermal head, and a part of the card reader may be on a lower side of the supply roll or the take-up roll. The cover member may pivot between a closed position and open position. A conveyance path may be provided inside the card reader and the printer. A part of the conveyance path inside the card reader may be a first conveyance path. The card reader may include an upper frame. The upper frame may pivot between a closed position and open position.

A card processing system includes a drop-on-demand card printing system that has at least one drop-on-demand print head with a nozzle plate. An automated cleaning mechanism is provided in the drop-on-demand card printing system that is configured to clean the nozzle plate without the cleaning mechanism physically contacting the nozzle plate. Since the nozzle plate is not physically contacted by the cleaning mechanism, damage to the nozzle plate during cleaning is avoided thereby avoiding degrading the resulting print quality of the print head.

Systems and methods where a delay time between a first card processing mechanism, such as a drop-on-demand printer that prints with UV curable ink, and a second card processing mechanism, such as a UV curing station, can be altered to adjust the travel time of the card from the first card processing mechanism to the second card processing mechanism. First and second card buffers can be provided between the first card processing mechanism and the second card processing mechanism. Each of the first and second card buffers is independently logically controlled to permit independent control of the transport time of a card through each card buffer. Alternatively, a single card buffer or more than two card buffers can be provided between the first card processing mechanism and the second card processing mechanism.

Systems and methods where a delay time between a first card processing mechanism, such as a drop-on-demand printer that prints with UV curable ink, and a second card processing mechanism, such as a UV curing station, can be altered to adjust the travel time of the card from the first card processing mechanism to the second card processing mechanism. First and second card buffers can be provided between the first card processing mechanism and the second card processing mechanism. Each of the first and second card buffers is independently logically controlled to permit independent control of the transport time of a card through each card buffer. Alternatively, a single card buffer or more than two card buffers can be provided between the first card processing mechanism and the second card processing mechanism.