A single plasma nozzle of a plasma treatment station is used to treat the card surface prior to performing drop-on-demand printing on the card surface. The single plasma nozzle has a plasma discharge width that is less than the width of the card. The card and the plasma nozzle are moved relative to one another using a two direction control scheme during plasma treatment in order to be able to plasma treat a desired area of the card surface. The card and the plasma nozzle may also be moveable toward or away from one another to change the distance therebetween.

A single plasma nozzle of a plasma treatment station is used to treat the card surface prior to performing drop-on-demand printing on the card surface. The single plasma nozzle has a plasma discharge width that is less than the width of the card. The card and the plasma nozzle are moved relative to one another using a two direction control scheme during plasma treatment in order to be able to plasma treat a desired area of the card surface. The card and the plasma nozzle may also be moveable toward or away from one another to change the distance therebetween.

A media processing device includes: a housing having an opening providing access to a cassette removably supported within the housing; a media unit holder configured to receive a rejected media unit driven between the opening and a body of the cassette along a media reject path; the media unit holder including: a deck having a support surface between a body of the cassette and the opening, the support surface facing the opening; the deck configured to receive the rejected media unit on the support surface for removal of the rejected media unit via the opening.

An example disclosed output hopper includes a cavity to receive media units from an output of a media processing device, the cavity to cause the media units to form a stack in a first direction; a first door pivotably movable between a closed position and an open position, the first door to retain the media units in the cavity when in the closed position; a second door movable between the closed position and the open position, the second door to retain the media units in the cavity when in the closed position; wherein the first door is configured to pivot on a first axis substantially parallel to the first direction; and the second door is configured to pivot on a second axis substantially parallel to the first direction.

An example disclosed output hopper includes a cavity to receive media units from an output of a media processing device, the cavity to cause the media units to form a stack in a first direction; a first door pivotably movable between a closed position and an open position, the first door to retain the media units in the cavity when in the closed position; a second door movable between the closed position and the open position, the second door to retain the media units in the cavity when in the closed position; wherein the first door is configured to pivot on a first axis substantially parallel to the first direction; and the second door is configured to pivot on a second axis substantially parallel to the first direction.

A card processing system includes a drop-on-demand card printing system that has at least one drop-on-demand print head with a nozzle plate. An automated cleaning mechanism is provided in the drop-on-demand card printing system that is configured to clean the nozzle plate without the cleaning mechanism physically contacting the nozzle plate. Since the nozzle plate is not physically contacted by the cleaning mechanism, damage to the nozzle plate during cleaning is avoided thereby avoiding degrading the resulting print quality of the print head.

A plastic card printer that is provided with a printhead guard that is movable between a covering position, where the printhead guard covers one or more sensitive portions of a printhead of the plastic card printer, and a non-covering position, where the printhead guard does not cover the one or more sensitive portions of the printhead thereby allowing the printhead to perform a printing function on a plastic card. The printhead guard can be at the covering position when the printhead is at a non-printing position, for example during servicing of the card printer, to protect the one or more sensitive elements when the printhead is at the non-printing position, and the printhead guard can be at the non-covering position when the printhead is at a printing position where the printhead is ready to perform printing.

A card processing system that includes a card transport mechanism having at least first and second separate card transports that separately transport first and second cards in the card processing system. Each of the first and second card transports can be actuated between a common card pick-up location and common card discharge position. At least one card processing mechanism that can perform a card processing operation is located between the common card pick-up location and the common card discharge location, with each of the first and second card transports transporting respective cards to the card processing mechanism to perform the card processing operation and transporting the cards from the card processing mechanism after processing.

A card processing system that includes a card transport mechanism having at least first and second separate card transports that separately transport first and second cards in the card processing system. Each of the first and second card transports can be actuated between a common card pick-up location and common card discharge position. At least one card processing mechanism that can perform a card processing operation is located between the common card pick-up location and the common card discharge location, with each of the first and second card transports transporting respective cards to the card processing mechanism to perform the card processing operation and transporting the cards from the card processing mechanism after processing.

A single plasma nozzle of a plasma treatment station is used to treat the card surface prior to performing drop-on-demand printing on the card surface. The single plasma nozzle has a plasma discharge width that is less than the width of the card. The card and the plasma nozzle are moved relative to one another using a two direction control scheme during plasma treatment in order to be able to plasma treat a desired area of the card surface. The card and the plasma nozzle may also be moveable toward or away from one another to change the distance therebetween.