A method for the determination of print parameters of a printing machine, particularly a flexographic printing machine, comprises the following steps: First, a print form (12) is provided and mounted on a print cylinder (14). Then, at least one high-resolution image of the surface of the print form (12) is recorded by means of a 3D camera (18). On the basis of the at least one high-resolution image a height profile of the print form (12) is determined and then a simulated print image is calculated on the basis of the height profile and an initial set of print parameters. Finally, optimized print parameters are determined by checking and/or varying the print parameters of the initial set. For this purpose, a simulated print image is calculated again after the print parameters have been varied.

In addition, a test stand is specified on which such a method can be carried out.

An object of the present invention is to provide a water-developable flexographic printing plate precursor, a flexographic printing plate, and a photosensitive resin composition, which can maintain good water developability and can suppress adhesion and aggregation of dispersion in the developer in a case of repeated use and disposal of the aqueous developer. The water-developable flexographic printing plate precursor of the present invention is a water-developable flexographic printing plate precursor including a photosensitive layer, in which the photosensitive layer contains water-dispersible particles, and the water-dispersible particles have a core containing a polymer and having a glass transition temperature of 0° C. or lower and have a shell containing a polymer and having a glass transition temperature of 10° C. or higher.

An object of the present invention is to provide a water-developable flexographic printing plate precursor, a flexographic printing plate, and a photosensitive resin composition, which can maintain good water developability and can suppress adhesion and aggregation of dispersion in the developer in a case of repeated use and disposal of the aqueous developer. The water-developable flexographic printing plate precursor of the present invention is a water-developable flexographic printing plate precursor including a photosensitive layer, in which the photosensitive layer contains water-dispersible particles, and the water-dispersible particles have a core containing a polymer and having a glass transition temperature of 0° C. or lower and have a shell containing a polymer and having a glass transition temperature of 10° C. or higher.

An imaging system, including a laser source and a controller, for producing a mask for a flexographic plate. The imaging data includes a base pattern comprised of spots superimposed on the image information and aligned to a grid defined by an imaging resolution of an imager. Each spot corresponding to an imaged discrete element in the base pattern is surrounded by eight spots corresponding to non-imaged discrete elements. In at least a portion of the mask corresponding to a non-solid tonal area of the plate, the controller adjusts the laser beam to a size that causes each set of four neighboring imaged discrete elements to have an unexposed or unablated area centered therebetween, wherein the unablated area resolves to a region on a surface of the plate below an uppermost level but above a non-printing level, and each of the four neighboring imaged discrete elements resolves to the uppermost level.

An imaging system, including a laser source and a controller, for producing a mask for a flexographic plate. The imaging data includes a base pattern comprised of spots superimposed on the image information and aligned to a grid defined by an imaging resolution of an imager. Each spot corresponding to an imaged discrete element in the base pattern is surrounded by eight spots corresponding to non-imaged discrete elements. In at least a portion of the mask corresponding to a non-solid tonal area of the plate, the controller adjusts the laser beam to a size that causes each set of four neighboring imaged discrete elements to have an unexposed or unablated area centered therebetween, wherein the unablated area resolves to a region on a surface of the plate below an uppermost level but above a non-printing level, and each of the four neighboring imaged discrete elements resolves to the uppermost level.

There is disclosed a print construction comprising: (a) a printing substrate having an image-receiving surface; (b) a receptive layer, at least partially covering said image-receiving surface, and having a particle reception surface distally disposed to said image-receiving surface, said receptive layer optionally having a thickness of at least 1000 nanometer (nm); and (c) a plurality of individual particles adhered to said particle reception surface, and forming a monolayer thereon, the features of which are described herein.

There is disclosed a print construction comprising: (a) a printing substrate having an image-receiving surface; (b) a receptive layer, at least partially covering said image-receiving surface, and having a particle reception surface distally disposed to said image-receiving surface, said receptive layer optionally having a thickness of at least 1000 nanometer (nm); and (c) a plurality of individual particles adhered to said particle reception surface, and forming a monolayer thereon, the features of which are described herein.

The invention describes new designs of commercial inkjet or flexographic web and sheet fed presses with pre-coating prior to printing which may upgrade the quality of the substrates and render them printable by all printing technologies including inkjet and digital. Also described are curable water-based coatings, inkjet and flexographic inks and overprint varnishes which may be radiation cured at high speed without the need for external applied heat to remove water. When used as coatings or primers, the compositions of the invention may create a surface on cellulosic substrates, polymeric films and some metal surfaces which are suitable for printing on by most printing methods including but not limited to inkjet, wet and dry toner systems, lithographic, gravure, flexographic and 4-D printing. The primer/coatings may also add up to 35% tensile strength to lightweight “thin” papers. The primer/coatings, inks and overprint varnishes can be cured by UV with or without the need for added commercial and/or conventional photoinitiators and the same formulations can be cured with electron beam using less than 35% of the energy required for conventional EB coatings and inks and without the need for a nitrogen environment thus allowing EB cure sheet fed printing. The primer/coatings of the invention may allow multi-colour printing on lightweight papers by conventional water-based inkjet inks that could previously not be printed with this method. Overprint varnishes of the invention can be applied successfully in-line on the printing press over wet inks before being EB or UV cured.

The invention describes new designs of commercial inkjet or flexographic web and sheet fed presses with pre-coating prior to printing which may upgrade the quality of the substrates and render them printable by all printing technologies including inkjet and digital. Also described are curable water-based coatings, inkjet and flexographic inks and overprint varnishes which may be radiation cured at high speed without the need for external applied heat to remove water. When used as coatings or primers, the compositions of the invention may create a surface on cellulosic substrates, polymeric films and some metal surfaces which are suitable for printing on by most printing methods including but not limited to inkjet, wet and dry toner systems, lithographic, gravure, flexographic and 4-D printing. The primer/coatings may also add up to 35% tensile strength to lightweight “thin” papers. The primer/coatings, inks and overprint varnishes can be cured by UV with or without the need for added commercial and/or conventional photoinitiators and the same formulations can be cured with electron beam using less than 35% of the energy required for conventional EB coatings and inks and without the need for a nitrogen environment thus allowing EB cure sheet fed printing. The primer/coatings of the invention may allow multi-colour printing on lightweight papers by conventional water-based inkjet inks that could previously not be printed with this method. Overprint varnishes of the invention can be applied successfully in-line on the printing press over wet inks before being EB or UV cured.

The present invention relates to a flexographic printing process comprising: applying an energy-curable primer to at least a portion of a surface of a substrate; curing said energy-curable primer to form a cured primer layer on the substrate; applying a metallic ink to at least a portion of the cured primer layer; and curing or drying the metallic ink; wherein the energy-curable primer is applied using a flexographic printing process; and wherein the metallic ink is applied using a flexographic printing process which uses an anilox roller having a transfer volume of from about 6 cm.sup.3/m.sup.2 to about 30 cm.sup.3/m.sup.2.