Methods, apparatus and system for decorating plastic articles having an uneven surface or hollow structure are disclosed. An assembly comprising a transfer pad and a flexible heat transfer die comprising a thermal interface material (TIM) replace the hard rubber die in a hot-stamping process to fuse indicia into the surface. The assembly modifies ordinary pad printing into a hot-stamping process that transfers indicia onto uneven surfaces. A pad printing machine or other robotics is used to move the assembly from a position of heating to a position of compressing the ink transfer to the surface of the article.

An image transfer sheet includes a release paper, a glue layer, the glue layer having a lower surface removably glued to an upper surface of the release paper, a transfer film having a release property with respect to the image layer and an easy adhesion property with respect to the glue layer, and an image layer partially between the transfer film and the glue layer, a lower surface of the transfer film being in contact with the image layer at a portion where the image layer is present and in contact with the glue layer at a portion where the image layer is not present.

An image transfer sheet includes a release paper, a glue layer, the glue layer having a lower surface removably glued to an upper surface of the release paper, a transfer film having a release property with respect to the image layer and an easy adhesion property with respect to the glue layer, and an image layer partially between the transfer film and the glue layer, a lower surface of the transfer film being in contact with the image layer at a portion where the image layer is present and in contact with the glue layer at a portion where the image layer is not present.

A printing process is disclosed which comprises directing droplets of an ink onto an intermediate transfer member to form an ink image, the ink including an organic polymeric resin and a coloring agent in an aqueous carrier, and the transfer member having a hydrophobic outer surface so that each ink droplet in the ink image spreads on impinging upon the intermediate transfer member to form an ink film. The ink is dried while the ink image is being transported by the intermediate transfer member by evaporating the aqueous carrier from the ink image to leave a residue film of resin and coloring agent. The residue film is then transferred to a substrate. The chemical compositions of the ink and of the surface of the intermediate transfer member are selected such that attractive intermolecular forces between molecules in the outer skin of each droplet and on the surface of the intermediate transfer member counteract the tendency of the ink film produced by each droplet to bead under the action of the surface tension of the aqueous carrier, without causing each droplet to spread by wetting the surface of the intermediate transfer member.

A method and apparatus for thermal transfer printing onto selected regions of a substrate are disclosed. The method comprises: a) providing a transfer member having an imaging surface; b) coating the imaging surface with particles formed of, or coated with, a thermoplastic polymer; c) removing substantially all particles that are not in direct contact with the imaging surface to leave a uniform monolayer particle coating on the imaging surface; d) applying energy to selected regions of the imaging surface to heat and render tacky particles of corresponding regions of the monolayer coating; and e) pressing at least portions of the imaging surface and the substrate surface against one another, either during and/or after application of energy, to cause transfer to the surface of the substrate of the particles of the corresponding regions that have been rendered tacky. The monolayer coating can be replenished with new particles and the cycle repeated.

Apparatuses and methods for applying a transfer material onto the surface of an article are disclosed, including apparatuses and methods of transfer printing on and/or decorating three-dimensional articles, as well as the articles printed and/or decorated thereby. In some cases, the apparatuses and methods involve providing a deposition device, such as a printing device; providing a transfer component; depositing a material onto a portion of the transfer component with the deposition device; modifying the portion of the transfer component with the transfer material thereon to conform the transfer component to at least a portion of the surface of the three-dimensional article; and transferring the transfer material onto the surface of the article.

Apparatuses and methods for applying a transfer material onto the surface of an article are disclosed, including apparatuses and methods of transfer printing on and/or decorating three-dimensional articles, as well as the articles printed and/or decorated thereby. In some cases, the apparatuses and methods involve providing a deposition device, such as a printing device; providing a transfer component; depositing a material onto a portion of the transfer component with the deposition device; modifying the portion of the transfer component with the transfer material thereon to conform the transfer component to at least a portion of the surface of the three-dimensional article; and transferring the transfer material onto the surface of the article.

A method of indirect digital printing is disclosed herein. The method employs (i) first (e.g. transparent) and second aqueous ink components (comprising colorant particles) and (ii) a target surface (e.g. hydrophobic) of an intermediate transfer member (ITM). A quantity of first ink component is deposited (e.g. by ink-jetting) onto the target surface and partially dried to produce a partially-dried layer thereon. Droplets of the second ink component are deposited onto the partially-dried layer of first ink component to form a wet, colored ink-image. Upon deposition of the droplets of the second ink component, the colorant particles from the second component penetrate into the partially-dried layer of the first ink component. The wet, colored image is dried into a tacky ink-image-bearing residue film which is transferred to the substrate. Physical and/or chemical properties of the first and second ink components as provided by various embodiments are disclosed herein.

An aqueous treatment composition for ITM (Intermediate transfer member) of a printing system and a method of printing comprising the step of applying said treatment composition to the surface of an ITM, wherein said treatment composition comprising: at least 3% wt quaternary ammonium salt, at least 1% wt water soluble polymer, and at least 65% wt water. Also disclosed, a printing system comprising a an ITM and treatment station for forming a thin layer of liquid treatment formulation on the ITM surface.

Methods, apparatus and system for decorating plastic articles having an uneven surface or hollow structure are disclosed. An assembly comprising a transfer pad and a flexible heat transfer die comprising a thermal interface material (TIM) replace the hard rubber die in a hot-stamping process to fuse indicia into the surface. The assembly modifies ordinary pad printing into a hot-stamping process that transfers indicia onto uneven surfaces. A pad printing machine or other robotics is used to move the assembly from a position of heating to a position of compressing the ink transfer to the surface of the article.