In one method, a piece of nonwoven PET or PP fabric is formed into a tote bag using a bag forming device. Seams of the tote bag are ultrasonically welded using an ultrasonic bag welding device. The ultrasonic bag welding device includes at least one sonotrode. In another method, BOPP film is received and a full-color graphic is printed on the BOPP film for each tote bag using a printer. The printed BOPP film is received from the printer and nonwoven PP or PET fabric is received from a roll of nonwoven PP or PET fabric using a laminator. The printed BOPP film is laminated to the nonwoven PP or PET fabric. The printed BOPP film laminated to nonwoven PP or PET fabric is received from the laminator and a finished version of each tote bag is produced using an ultrasonic bag welding device.

In one method, a piece of nonwoven PET or PP fabric is formed into a tote bag using a bag forming device. Seams of the tote bag are ultrasonically welded using an ultrasonic bag welding device. The ultrasonic bag welding device includes at least one sonotrode. In another method, BOPP film is received and a full-color graphic is printed on the BOPP film for each tote bag using a printer. The printed BOPP film is received from the printer and nonwoven PP or PET fabric is received from a roll of nonwoven PP or PET fabric using a laminator. The printed BOPP film is laminated to the nonwoven PP or PET fabric. The printed BOPP film laminated to nonwoven PP or PET fabric is received from the laminator and a finished version of each tote bag is produced using an ultrasonic bag welding device.

A method for texturing a plastic substrate, while forming a dye sublimation image in the plastic substrate is provided. A first side of a dye carrier sheet having an image formed thereon of a dye sublimation ink is placed on a second side of the plastic substrate to form a stack. A first side of a textured cover is placed on a side of the stack. A clamping pressure is provided on the textured cover and the stack, wherein the stack and textured cover are clamped together. The stack is heated to at least a sublimation temperature of the stack, which causes the dye sublimation ink to sublimate and penetrate through the second side of the plastic substrate, creating a dye sublimation image in the plastic substrate and wherein texture from the textured cover is transferred to a side of the plastic substrate.

A method for texturing a plastic substrate, while forming a dye sublimation image in the plastic substrate is provided. A first side of a dye carrier sheet having an image formed thereon of a dye sublimation ink is placed on a second side of the plastic substrate to form a stack. A first side of a textured cover is placed on a side of the stack. A clamping pressure is provided on the textured cover and the stack, wherein the stack and textured cover are clamped together. The stack is heated to at least a sublimation temperature of the stack, which causes the dye sublimation ink to sublimate and penetrate through the second side of the plastic substrate, creating a dye sublimation image in the plastic substrate and wherein texture from the textured cover is transferred to a side of the plastic substrate.

Building panels, especially floor panels, and a method of forming embossed in register surfaces with a digital ink head that applies a curable ink on the panel surface or on an upper side of a foil as a coating and forms an ink matrix that is used to create a cavity in the surface by applying a pressure on the ink matrix.

The invention relates to a transfer material for the dye sublimation transfer method (sublimation paper) for printing an inkjet print image, comprising a substrate and an ink receiving layer, which layer contains a pigment and a binding agent, on the front face of the transfer material, the ink receiving layer being porous and thermoplastic particles being arranged on the ink receiving layer. The porous ink receiving layer, together with the thermoplastic particles arranged thereon, have an air permeance according to Bendtsen of greater than 100 ml/min and the thermoplastic particles have a diameter of 0.3 m to 5 m and a melting point of 60 C. to 170 C.

The invention relates to a transfer material for the dye sublimation transfer method (sublimation paper) for printing an inkjet print image, comprising a substrate and an ink receiving layer, which layer contains a pigment and a binding agent, on the front face of the transfer material, the ink receiving layer being porous and thermoplastic particles being arranged on the ink receiving layer. The porous ink receiving layer, together with the thermoplastic particles arranged thereon, have an air permeance according to Bendtsen of greater than 100 ml/min and the thermoplastic particles have a diameter of 0.3 m to 5 m and a melting point of 60 C. to 170 C.

A sublimation transfer sheet including a backing layer positionable between overlapping end portions of the sublimation transfer sheet, method of using the same, and object decorated with method of using the same. Preferably, the backing layer is an absorbent layer. Also preferably, the backing layer is secured to a side of a release layer facing away from a side of the release layer having dyes or inks thereon.

A method of manufacturing printed images on metal with tight bends provides for crack free edges at the tight bends, something previously unattainable in the marketplace. Specifically, prior to bending the metal, the at least coated metal (if not dye sublimated printed) is at an elevated temperature in a range of 90 to 250 degrees Fahrenheit, such as in a range of 190-200 degrees. The metal is then bent which has been found to permit self-leveling of the coating throughout the tight bend, as opposed to it being so narrow that cracking occurs.

A method of manufacturing printed images on metal with tight bends provides for crack free edges at the tight bends, something previously unattainable in the marketplace. Specifically, prior to bending the metal, the at least coated metal (if not dye sublimated printed) is at an elevated temperature in a range of 90 to 250 degrees Fahrenheit, such as in a range of 190-200 degrees. The metal is then bent which has been found to permit self-leveling of the coating throughout the tight bend, as opposed to it being so narrow that cracking occurs.