B44C5/0469

Method for manufacturing panels having a decorative surface
11987044 · 2024-05-21 · ·

Panels having a decorative surface may include a plate shaped substrate and a top layer, and the top layer may include a paper layer having a printed pattern. A method for manufacturing such panels may involve providing the paper layer with a treatment, including providing the paper layer with an ink receiving substance. The treated paper layer may be provided with at least a portion of the printed pattern by depositing pigment containing inks using a digital inkjet printer. The pigment containing inks may be water-based. The digital inkjet printer may include print heads with nozzles for firing droplets of pigment containing inks onto the treated paper layer. The paper layer may be fed from a roll, printed upon, and rolled back up again. The paper layer, while printing, may be flexible and may be attached to the plate shaped substrate after printing. A layer of thermosetting resin may be applied above the paper layer and the printed pattern. Providing the layer of thermosetting resin may involve a press treatment. The paper layer may be a colored base paper, a pigmented base paper, and/or a dyed base paper.

Method for producing high pressure laminates (HPL)

A method for producing high pressure laminates (HPL) with an embossed-in-structure texture on the surface. In the method, a first structure embossed on the surface of the HPL is in perfect alignment with a second identical structure printed on the decor sheet of the HPL.

Process and Device for the Production of Layered Materials with Synchronous-Pore Effect
20190176512 · 2019-06-13 ·

Disclosed is a process for the production of synchronous-pore layered materials. Also disclosed is a device for the conduct of the process. In further aspects, the invention relates to layered materials which can be produced by the process, and also to wood-composite boards equipped with the layered materials produced by the process of the invention.

METHOD FOR MANUFACTURING PANELS HAVING A DECORATIVE SURFACE
20190143717 · 2019-05-16 · ·

Panels having a decorative surface may include a substrate and a top layer, and the top layer may include a paper layer having a printed pattern. A method for manufacturing such panels may involve providing the paper layer with a treatment that includes providing the paper layer with an ink receiving substance, and providing the treated paper layer with at least a portion of the printed pattern. The printed paper layer may be provided with thermosetting resin. Providing the portion of the printed pattern may involve depositing pigment containing inks on the treated paper layer using a digital inkjet printer. The printed pattern may be provided in a single continuous relative movement of the paper layer with respect to the digital inkjet printer. The pigments may be color pigments. The digital inkjet printer may include print heads with nozzles for firing droplets of the pigment containing inks onto the treated paper layer. The pigment containing inks may include a water vehicle that maintains a contact angle, at the interface between the droplets of pigment containing ink and the treated paper layer, between 0? and 90?. The contact angle may be measured between the droplets and the treated paper layer. The droplets may have a volume of 15 picoliters or less. A definition of at least 200 dpi may be attained in the portion of the printed pattern.

METHOD AND APPARATUS FOR MANUFACTURING PRINTING PAPER FOR DECORATIVE BOARDS AND METHOD FOR MANUFACTURING LAMINATED STRUCTURE
20190077186 · 2019-03-14 ·

A method for manufacturing a printing paper for decorative boards is provided. The method includes the processes of: applying a resin-containing liquid comprising at least one of a resin and a resin precursor to a base paper for decorative boards; forming a print layer on or in the base paper which is not dried after the resin-containing liquid is applied thereto; and solidifying a liquid contained in the base paper having the print layer.

SURFACING MATERIALS AND METHOD OF MANUFACTURE
20190077138 · 2019-03-14 ·

A surfacing material includes a substrate having a top side and a bottom side. A matte surface is formed on the bottom side thereof, wherein the matte surface of the surfacing material is a coating of an electron beam radiation curable material applied to the bottom side of the substrate. The coating is an epoxy acrylic or urethane acrylic laid upon the substrate. The epoxy acrylic or urethane acrylic is irradiated with UV-radiation to produce a UV-radiation layer wherein the epoxy acrylic or urethane acrylic is neither hardened nor is an entire layer of the epoxy acrylic or urethane acrylic crosslinked but rather the epoxy acrylic or urethane acrylic is only crosslinked on the surface thereof, which produces a matting surface through the effects of a micro-convolution.

Method for manufacturing panels having a decorative surface
10214028 · 2019-02-26 · ·

Panels having a decorative surface may include a substrate and a top layer, and the top layer may include a paper layer having a printed pattern. A method for manufacturing such panels may involve providing the paper layer with a treatment, and providing the treated paper layer with at least a portion of the printed pattern. Providing the portion of the printed pattern may involve depositing pigment containing inks on the treated paper layer using a digital inkjet printer. The pigments may be color pigments. The digital inkjet printer may include print heads with nozzles for firing droplets of the pigment containing inks onto the treated paper layer. A contact angle at the interface between the droplets of pigment containing ink and the treated paper layer may be between 0? and 90?.

METHODS FOR MANUFACTURING PANELS HAVING A DECORATIVE SURFACE

A method is provided for manufacturing panels having a decorative surface, wherein the panels at least include a substrate and a top layer, and wherein the top layer includes a paper layer having a printed pattern. The method may involve providing the paper layer with an inkjet receiver coating by transporting the paper layer relative to a coater in a coating direction. The coated paper layer may be provided with at least a portion of the printed pattern using a digital inkjet printer that includes a housing containing print heads. The printed pattern may be a wood motif having wood nerves extending generally in a nerve direction that substantially corresponds to the coating direction. Providing the printed pattern may involve a relative motion between the digital inkjet printer and the paper layer during a printing operation in a printing direction. The paper layer may be maintained flat inside the housing, or the minimum radius over which the paper layer is bent inside the housing may be larger than 25 centimeters.

Manufacturing of decorative laminates by inkjet
10173437 · 2019-01-08 · ·

A method of manufacturing decorative laminates includes the steps of a) inkjet printing a first decorative layer by a first multi-pass inkjet printer and delivering the inkjet printed first decorative layer to a laminate heating press where it is heat pressed into a decorative laminate; and b) inkjet printing a second decorative layer by a second multi-pass inkjet printer and delivering the inkjet printed second decorative layer to the same laminate heating press where it is heat pressed into a decorative laminate.

Rigid high pressure laminates (HPL)

A method for producing rigid high pressure laminates (HPL) with an embossed-in-structure texture on the surface, wherein a first structure embossed on the surface of the HPL is in perfect alignment with a second identical structure printed on the decor sheet of the HPL.