A rim portion of a composite wheel comprises a shaped annulus formed about a central axis of rotation of the composite wheel and having a circumferential axis extending circumferentially about the central axis and around the rim portion, said rim portion having a fibre layup comprising a stacked laminate formed from alternating layers of: a hoop tow layer comprising elongate fibre tow in which the fibres are substantially aligned with the circumferential axis of the rim portion, the hoop tow layer being formed from at least one annularly wound elongate fibre tow; and a bias ply layer comprising at least one fibre ply in which the fibres are substantially orientated at an angle of +Θ or −Θ to the circumferential axis of the rim portion, wherein Θ is from 26° to 40°.

A wheel assembly includes a rim having a primary tire bead retention ridge; a plurality of secondary bead retention members; and a plurality of sealing members. The plurality of secondary bead retention members are removably coupleable to receptacles of the rim such that a portion of each secondary bead retention member extends into a pressurized portion of the wheel, is positioned behind a tire bead seat, and extends radially beyond the primary tire bead retention ridge.

A spoke wheel includes a rim for supporting a tire having rim guards, a hub located radially inwardly with respect to the rim, and a plurality of spokes integrally connected with the rim and the hub at outer and inner ends, respectively, and extending radially with respect to the hub; a laterally outer surface of the outer end of each spoke and a laterally outer peripheral edge of the rim are located laterally inwardly with respect to a tip of a laterally outer rim guard; outer ends of main spokes among the spokes are provided with convex portions projecting laterally outwardly and extending in the radial direction, and a lateral position of a laterally outer tip of each convex portion lies in the range between a lateral position of the laterally outer peripheral edge of the rim and a lateral position of the tip of the laterally outer rim guard.

A variable thickness rim structure made of carbon fiber composite includes an outer ply block, that is paved as an outer side of the rim structure; an upper ply block, that is paved as an upper part of an inner side of the rim structure; a lower ply block, that is paved as a lower part of the inner side of the rim structure; a filling ply block, that is paved among the outer ply block, the upper ply block, and the lower ply block, where a first end of the upper ply block and a first end of the lower ply block extend inwards to form an annular connecting flange; a second end of the upper ply block extends upwards and a second end of the lower ply block extends downwards to form a rim ring together with the outer ply block.

A wheel and a rim with a weight reduction inner flange are provided. The rim includes an inner flange, a middle portion and an outer flange which are all annular and connected end to end to form an annular rim, in which the inner flange or the outer flange includes multiple groups of edge weight reduction sockets arranged side by side on one side of the inner cavity of a hub, and multiple groups of inner weight reduction sockets arranged side by side are provided inside the edge weight reduction sockets on the rim; a group of edge weight reduction sockets includes a first edge weight reduction socket and a second edge weight reduction socket at the edge of the inner flange or the outer flange, and the first edge weight reduction socket is in the shape of a right-angled triangle having round angles.

The application relates to a wheel hub for vehicle, which comprises a flange, a rim, a spoke, a central hole, and bolt bores distributed around the central hole. According to the disclosure, the flange on the wheel front side is affixed with an extension part comprising a radial extension magnitude extending to the outer periphery of the wheel hub and an axial extension magnitude extending to the wheel front side, the extension part comprises a plurality of sections circumferentially distributed along the flange, so as to form on the wheel front side an envelope circle having a diameter size increased by twice the radial extension magnitude. The present disclosure further satisfies the additional needs of the user with respect to the overall design of the wheel.

The present invention explains a process for manufacturing tubeless vehicle wheel without welding using a hoop 100 having an outboard end 101, a centre region 102, an inboard end 103. The process includes spinning the outboard end 101 to obtain a disc region 202, spinning disc end 203 to obtain preform nave region 301. Forming the disc region 202 to obtain a disc profile 401 and a nave region 403, forming the centre region 102, inboard end 103 to obtain a straight rim profile 402. Spinning and forming outer end 405 of the straight rim profile 402 to obtain an outboard flange 502a and spinning the straight rim profile 402 to obtain a concave rim profile 601a with a preform inboard flange 602a. Spinning the concave rim profile 601a to obtain bead seats 701a, well region 703a and, forming the preform inboard flange 602a to obtain an inboard flange 704a.

A rim portion of a vehicle wheel has an outer flange portion. In a region of the outer flange portion, a space portion between spoke portions is disposed on a radial-direction inner side, a first inclined surface and a second inclined surface are provided. The first inclined surface is provided on an axial-direction outer side of an outer flange outer circumferential portion. The second inclined surface is on an axial-direction outer side of an outer flange inner circumferential portion. The first inclined surface is formed to incline from the axial-direction outer side toward an axial-direction inner side as the first inclined surface extends from a radial-direction outer side end toward the radial-direction inner side. The second inclined surface is a surface formed to incline from the axial-direction inner side toward the axial-direction outer side as the second inclined surface extends from the radial-direction outer side toward the radial-direction inner side.

A preform for fabricating a wheel rim and a method of making a preform is provided. The preform includes a main section and at least one secondary section, each section being formed from composite materials, such as triaxially braided composite material that includes fibers oriented in at least three directions. The main section forms at least part of a lateral section of the preform and the secondary section forms at least part of a radial portion of the preform, the radial portion of the preform being generally perpendicular to the lateral section of the preform. The preform is fabricated from a plurality of composite layers, at least some being custom composite layers having a plurality of axial fibers interwoven intermittently with substantially consistent first and second sets of biased fibers. In some embodiments, the preform is initially fabricated in an intermediate configuration prior to being moved to a final configuration.

A vehicle wheel rim is printed with a metal alloy by a three-dimensional printing method. The rim includes a substantially circular rolling strip defined by a front edge and a rear edge. The rolling strip includes a central rim base, a front part including fittings for a front tire support, located between the rim base and the front edge, and a rear part including fittings for a rear tire support, located between the rim base and the rear edge. The rim is designed to be mounted on a vehicle such that the front edge is located on an outer side of the vehicle and the rear edge is located on an inner side of the vehicle. The rolling strip includes a plurality of cavities in the thickness thereof and in a radial section.