An abutment interface located between a spoke attachment nipple and a bridge of a rim to properly align the tensioned spoke with the rim. The abutment interface includes a first washer with a radially inner face that abuts the bridge and a radially outer face that abuts with a radially inner face of a second washer that has a radially outer face that abuts an enlarged head on the nipple. The faces of two washers are complimentarily shaped and adjust with respect to each other and the nipple head. An initial adjustment takes place when the fixing the spoke to the rim and the washers prevent any further adjustment when fixing the spoke to the rim.

A rim assembly for a bicycle wheel is disclosed. The rim assembly comprises: a rim configured to receive a rim component in an external surface thereof, and; a rim component located in the external surface of the rim, wherein the rim component forms part of the external surface of the rim, and wherein; the rim component has a lower density than the rim. A rim, insertable rim component and methods of manufacturing such a rim assembly are also disclosed.

A wheel with flexible spokes, including a rim and hub, and spokes between the rim and hub made of fibrous material that causes the spokes to be both lighter in weight and stronger than comparable steel spokes. The spokes are also flexible and resilient such that they can bend while retaining their integrity and strength.

Disclosed herein are systems and techniques for producing complex components using a reinforced thermoplastic material. The complex components can include contoured or curved outer surfaces, and in some cases define a cavity. In certain examples, one or more thermoplastic materials are arranged to form a wheel component, such as that adapted to define a rim of the bicycle. Thermal bonding can be used to join multiple reinforced thermoplastic materials to one another in order to form a cavity of the wheel component or other complex shape. In certain examples, a portion of a tooling assembly can be pressurized to maintain a shape of the cavity during thermal bonding and cooling. This can remove the need for a sacrificial bladder or other structure that would maintain the shape of the cavity, allowing for a seamless final component, optionally absent indicia of bladder exit or other seams.

A wheel with high strength flexible spokes of the present invention, including a rim and hub, and spokes between the rim and hub made of fibrous material that causes the spokes to be both lighter in weight and stronger than comparable steel spokes. The spokes are also flexible and resilient such that they can bend while retaining their integrity and strength. The wheel includes a nipple within the rim that receives the high strength spoke and allows for flexibility in adapting the spoke to wheels having differing shapes and sizes.

The present invention provides a single-point reinforcing structure for spoke of bicycle rim which includes a left side wall and a right side wall continuously extending along a circumferential direction of the bicycle rim. The left side wall and right side wall are formed at the left side and the right side of the bicycle rim respectively and are symmetrical to each other. A surface of the left side wall and a surface of the right side wall opposite to each other are connected through a connecting wall. The upper ends of the left side wall and the right side wall extend upward toward a direction close to a symmetry axis and are connected. The left side wall, the right side wall, and the connecting wall are surrounded to form an upper cavity of the bicycle rim. A plurality of connecting holes are arranged on the upper cavity.

A vehicle wheel having a rim, a hub, a plurality of spokes with at least one of the spokes having a first portion connected the rim and a second portion connected to the hub. The rim includes a spoke bed wall with a radially outboard surface and a spoke hole having a radially outboard entrance and perimeter edge. The spoke extends through the spoke hole and is engaged to the spoke bed wall by an overlie engagement at a bearing interface between a bearing surface of the spoke and the radially outboard surface to limit longitudinally inward displacement between the spoke and spoke bed wall. At least a portion of the bearing interface is laterally outwardly spaced from the first perimeter edge by a lateral distance of at least 0.7 millimeters.

A process for manufacturing a spoked bicycle wheel, comprising the steps of providing a rim element having a spoke attachment chamber; providing a spoke attachment assembly for coupling to a respective spoke, inserting the spoke attachment assembly through an opening of the spoke attachment chamber along an insertion direction that is inclined with respect to the rim element and moving the spoke attachment assembly along the insertion direction until a stem of the spoke attachment assembly is at the surface of the spoke attachment chamber; moving the spoke attachment assembly along the surface of the spoke attachment chamber towards a spoke attachment seats; inserting the stem in the spoke attachment seat; and, constraining the spoke attachment assembly in the spoke attachment seat. The steps are repeated to couple a respective spoke attachment assembly to each of the plurality of spoke attachment seats. The invention also relates to a spoked bicycle wheel produced by the above process.

The present invention discloses a device for removal of wheel rim burr which comprises a main body, plural positioning wheels, an eccentric wheel disposed on the main body, and at least two brush wheels disposed between two corresponding positioning wheels.

A bicycle rim contains a body, multiple fixing bars, and multiple abutting faces. The body includes multiple through orifices, a hub, and multiple threaded orifices. Any two intersected fixing bars are connected with two adjacent through orifices and two threaded orifices corresponding to the two adjacent through orifices respectively. Each fixing bar includes a first screwing section and a second screwing section. The second screwing section is screwed with each of multiple nuts and each of multiple second screw bushings. The multiple abutting faces are connected with the multiple fixing bars respectively. Each fixing bar includes an axial line defined along a center thereof. An angle is defined between each abutting face of the body and the axial line of each fixing bar and is 90 degrees. Two connection sections are defined among each through orifice, two ends of each abutting face, and the inner wall of the body.