A casting system includes a casting for an automobile vehicle having an interior section. Multiple central portions are individually positioned in one of multiple areas of the interior section completely encapsulated by a metal of the casting. An insert member is positioned in individual ones of the multiple central portions, the insert member having a higher melting point than a melting point of a metal of the casting the insert member displaces.

The present invention relates to a hybrid wheel for vehicles that comprises a unitary lug structure, with a mount face and a dish section of the lug structure extending therefrom. The lug structure is usually a cast aluminum alloy. A wheel structure comprising a high strength polymer encapsulates a portion of the lug structure dish section. rim ring(s) are included in the wheel structure and are preferably made of a fiber reinforced high strength polymer.

A process for manufacturing a light-alloy hybrid wheel, implements the following separate operation phases: making a flange with an internal profile capable of constituting a tire bead seat; making a rim with, on one side, an outer profile capable of constituting a tire bead seat and, on the other side, a circular flank for assembly with a part of the flange; and assembling the flange with the rim, at the seat of said flange and the circular flank of the rim. The rim is made according to the following consecutive operations: an operation of manufacturing a circular flank; then an operation of expanding said circular flank to the size of the final rim in a single step; then an operation of cold or hot flospinning of said circular flank so as to obtain the rim in the final shape and profile thereof, comprising a shoulder only on the side that will not be welded to the flange.

A vehicle wheel includes a wheel substrate made of metal and a colored coating layer located on a surface of the wheel substrate. An outer side surface of the wheel includes a first region, a second region, and a groove located between the first and second regions. The colored coating layer covering the wheel substrate is located over the groove. A color of the surface of the wheel substrate is visible at least in the first or second region.

A stable, low-weight wheel which is particularly suitable for high system-weight bicycles, such as electrically powered bicycles and cargo bikes, includes a hub, at least three solid-body spokes disposed rotationally symmetrical to the wheel axis, and a rim. The body of the hub, spokes and rim is made in one piece by injection molding of a glass-fiber reinforced thermoplastic. The spokes have an S-shaped cross-section with an opening angle which increases in the direction of the rim, taper from the rim towards the hub in a central cross-section of the wheel, and taper from the hub towards the rim in a wheel cross-section running through the center of least one spoke. A method for producing the wheel is also provided.

A process for the manufacture of metal products includes the steps of providing a mold including a first portion made of an aggregate and a binder, delivering a molten metal into the mold, removing a first portion of the mold with a fluid and solidifying at least one targeted portion of the molten metal which will form the metal product with the fluid. A flow of fluid to the mold is stopped for a period of time. Subsequently, a remaining portion of the molten metal is solidified to form the metal product. The at least one targeted portion of the metal product has better mechanical properties than does a remaining portion of the metal product. A unitary, one-piece aluminum alloy component with differing mechanical properties is also disclosed.

A cast aluminum wheel includes a rim element having an annular configuration defining an axis and a central element extending radially outwardly between the axis and the rim element. The rim element includes a wall extending circumferentially around the axis between a proximal bead and a distal bead. The central element includes a plurality of spokes extending radially outwardly toward the proximal bead and meets proximate the axis with adjacent of the plurality of spokes defining a cooperative feature therebetween for providing stiffness to the wheel. The spokes progressively increase in volume in a direction toward the axis from the rim element thereby providing increased mass of the spokes proximate the axis relative to the rim element.

The present invention concerns an axle unit comprising a stub axle and an axle tube, wherein the stub axle has a longitudinal channel which extends inside the stub axle substantially along a stub axis, wherein the stub axle has a transverse channel which extends inside the stub axle substantially transversely to the stub axis and opens to the environment at the outer face of the stub axle, wherein the longitudinal channel and the transverse channel are connected together, wherein the stub axle has a stub joining region to which the hollow-bodied axle tube can be secured.

A wheel disc comprises a wheel mounting portion defining a wheel axis, a plurality of spokes radially extending from the wheel mounting portion, and a rim junction on at least one spoke of the plurality of spokes. The rim junction is at an end of the at least one spoke opposite the wheel mounting portion. A first portion of the rim junction extends in an axial direction. Second and third portions of the rim junction extend in a circumferential direction. The axial direction is parallel to the wheel axis and the circumferential direction is in a plane perpendicular to the wheel axis.

The present disclosure provides Al—Si—Mg aluminum alloys comprising a deliberate addition of Mn between 0.05-0.40 weight percent to increase at least one tensile property (such as the yield strength) of an aluminum product comprising such alloy. The Al—Si—Mg alloy comprises, in weight percent, 5-9% Si, 0.35-0.75% Mg, 0.05-0.4% Mn, less than 0.15% Fe, up to 0.15% Ti, 0.005-0.03% Sr and the balance being aluminum and unavoidable impurities, wherein the unavoidable impurities may be present in an amount of up to 0.05% each and up to 0.15% total. The present disclosure provides a foundry ingot comprising the above Al—Si—Mg aluminum alloy, a process for making the above Al—Si—Mg aluminum alloy and an aluminum alloy obtainable by said process.